BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE

1. Click here

   INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

   
   

   1. Install the brake pedal support assembly with the 4 nuts.

      13 N*m

      131 kgf*cm

      9 ft.*lbf

   2. Engage the 3 clamps to install the wire harness to the brake pedal support assembly.

   3. Engage the clamp.

2. Click here

   INSTALL BRAKE PEDAL RETURN SPRING

   
   
   1. 

      Install the brake pedal return spring to the brake pedal support assembly.

      Note:

      Attach the bottom part of the brake pedal return spring first, making sure that the open part of the hook is facing the rear of the vehicle. Attach the top part of the brake pedal return spring second, making sure that the open part of the hook is facing the front of the vehicle.

3. Click here

   INSTALL PUSH ROD PIN

   
   
   1. 

      Apply lithium soap base glycol grease to the push rod pin.

      Table 1. Text in Illustration

      Lithium Soap Base Glycol Grease

   2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note:
      

      • Be sure to insert the pin with its clip end facing the outside of the vehicle.

      • Make sure that the brake master cylinder push rod clevis moves sideway.

4. Click here

   INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

5. Click here

   INSTALL STOP LIGHT SWITCH ASSEMBLY

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6. Click here

   INSTALL HEADLIGHT LEVELING ECU ASSEMBLY

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7. Click here

   INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

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8. Click here

   INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT

   (Click here)

9. Click here

   INSPECT AND ADJUST BRAKE PEDAL

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