BRAKE PEDAL STROKE SENSOR(for RHD) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • Do not drop the brake pedal stroke sensor assembly.

  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

    Click here

  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note


    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the bolt.


      1. A0003YDE02
        Text in Illustration
        *1 Brake Pedal Stroke Sensor Assembly Lever
        *a Brake Pedal Groove

        Install a new brake pedal stroke sensor assembly with the 2 bolts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

      3. Remove the broken lever set pin.

      4. Connect the connector to the brake pedal stroke sensor assembly.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A0003YDE02
        Text in Illustration
        *1 Brake Pedal Stroke Sensor Assembly Lever
        *a Brake Pedal Groove

        Temporarily install the brake pedal stroke sensor assembly with the 2 bolts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

        Tech Tips

        Fully tighten the 2 bolts when adjusting the brake pedal stroke sensor assembly.

      2. Connect the connector to the brake pedal stroke sensor assembly.

  3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List "Stroke Sensor".

    5. A0003Y9

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    7. Turn the GTS off.

    8. Turn the power switch off.

    9. Disconnect the GTS.

  5. CHECK AND CLEAR DTC

    Click here

  6. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here