COMPRESSOR REMOVAL

PROCEDURE

1. Click here

   RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

   Click here

2. Click here

   REMOVE SERVICE PLUG GRIP

   (Click here)

3. Click here

   REMOVE RADIATOR ASSEMBLY

   (Click here)

4. Click here

   CHECK TERMINAL VOLTAGE

   
   

   1. Remove the connector cover assembly (Click here).

   2. Check the terminal voltage (Click here).

   3. Install the connector cover assembly (Click here).

5. Click here

   DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

   
   
   1. 

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor with motor assembly.

   2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

6. Click here

   DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE

   
   
   1. 

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor with motor assembly.

   2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

7. Click here

   REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

   
   
   1. 

      Using a screwdriver, slide the green-colored lock of the connector <A> in the direction indicated by the arrow in the illustration to release it and disconnect the connector.

      Table 1. Text in Illustration

      *1	Green-colored Lock

      CAUTION:

      Make sure to wear insulating gloves.

      Note:

      Insulate the removed terminals and connector with insulating tape.

   2. Disconnect the connector <B>.

   3. 

      Remove the bolt and 2 nuts and compressor with motor assembly.

   4. 

      Using an E8 "TORX" socket, remove the 2 stud bolts.