КОРПУС ДИФФЕРЕНЦИАЛА ПОВТОРНАЯ СБОРКА


  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. A01IRLME01
      Text in Illustration
      *1 Front Differential Side Gear
      *2 Conical Spring
      *3 front differential side gear thrust washer
      A01ISM9 Gear Oil

      Apply gear oil to the front differential side gear, front differential side gear thrust washer and conical spring

    2. A01ITKVE01
      Text in Illustration
      *1 Front Differential Side Gear
      *2 Conical Spring
      *3 front differential side gear thrust washer

      Install the 2 front differential side gears, 2 front differential side gear thrust washers and 2 conical springs to the front No. 1 differential case sub-assembly.

      Note


      • Do not drop the front differential side gear, front differential side gear thrust washer and conical spring.

      • Make sure that the conical spring is installed in the correct direction.

    3. Set SST as shown in the illustration and tighten it.

      SST
      09528-52010   ( 09953-05010, 09528-05010 )
      A01ISSRE01
      Text in Illustration
      *a Turn *b Hold

      Tech Tips


      • Tighten SST until the front differential pinion can enter the front No. 1 differential case sub-assembly.

      • When installing the front differential pinion, do not overtighten SST, as it is necessary to rotate the front differential side gear.

    4. A01IT2C

      Apply gear oil to the front differential pinion thrust washer.

      Text in Illustration
      A01ISM9 Gear Oil
    5. A01IU6PE01

      Apply gear oil to the front differential pinion.

      Text in Illustration
      A01ISM9 Gear Oil
    6. A01IQ9EE01
      Text in Illustration
      *a Turn

      Using SST as shown in the illustration, rotate the front differential side gear and install the 2 front differential pinions and 2 front differential pinion thrust washers.

      SST
      09528-52010   ( 09528-05030 )

      CAUTION:

      Be careful not to catch your fingers between the front differential pinion and front No. 1 differential case sub-assembly.

      Note

      Do not drop the front differential pinion and front differential pinion thrust washer.

  2. INSPECT FRONT DIFFERENTIAL PINION BACKLASH


    1. Set SST as shown in the illustration and tighten it.

      SST
      09528-52010   ( 09953-05010, 09528-05010 )
      Torque:
      10 N*m  { 102 kgf*cm, 8 ft.*lbf }
      A01IUNXE01
      Text in Illustration
      *a Turn *b Hold
    2. A01IPXOE01
      Text in Illustration
      *1 Front No. 1 Differential Pinion Shaft

      Install the front No. 1 differential pinion shaft to the front differential pinion as shown in the illustration.

    3. Using a dial indicator, measure the front differential pinion backlash.

      Standard backlash
      0.15 mm (0.00590 in.) or less

      If the backlash is not as specified, replace the front differential side gear thrust washers with washers of a different thickness. Use the table below to select a front differential side gear thrust washer which will ensure that the backlash is within the specification.

      Thrust Washer Thickness
      Specified Condition Specified Condition
      1.25 mm (0.0492 in.) 1.65 mm (0.0650 in.)
      1.30 mm (0.0512 in.) 1.70 mm (0.0669 in.)
      1.35 mm (0.0531 in.) 1.75 mm (0.0689 in.)
      1.40 mm (0.0551 in.) 1.80 mm (0.0709 in.)
      1.45 mm (0.0571 in.) 1.85 mm (0.0728 in.)
      1.50 mm (0.0591 in.) 1.90 mm (0.0748 in.)
      1.55 mm (0.0610 in.) 1.95 mm (0.0768 in.)
      1.60 mm (0.0630 in.) -

      Tech Tips

      Select washers of the same thickness for both the right and left sides.

  3. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01IQ54E01

      Apply gear oil to the front No. 1 differential pinion shaft.

      Text in Illustration
      A01ISM9 Gear Oil

    2. Install the front No. 1 differential pinion shaft to the front No. 1 differential case sub-assembly so that the hole for the front differential pinion shaft straight pin is aligned with the hole in the front No. 1 differential case sub-assembly.

  4. INSPECT FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY


    1. A01IUIJE01

      Using SST, rotate the front differential side gear as shown in the illustration.

      SST
      09528-52010   ( 09528-05030 )
      Standard
      The gear does not lock when rotated in either direction.

      • If the front differential side gear locks, perform all remaining inspection procedures.

      • Replace any parts that do not meet the specifications.

      • If the front differential side gear locks after performing the inspection procedures again, replace the front No. 1 differential case assembly.

  5. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01INO8

      Using a 5 mm pin punch and hammer, tap in the front differential pinion shaft straight pin to the front No. 1 differential case sub-assembly.

    2. A01INA9

      Using a chisel and hammer, stake the front No. 1 differential case sub-assembly.

  6. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. Clean the contact surfaces of the front No. 1 differential case sub-assembly and front differential ring gear.

    2. Using a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F) in boiling water.

    3. A01IO75E01
      Text in Illustration
      *a Matchmark

      After the moisture on the front differential ring gear has completely evaporated, quickly align the matchmarks on the front differential ring gear and the front No. 1 differential case sub-assembly and install the front differential ring gear to the front No. 1 differential case sub-assembly.

    4. Install the 16 bolts.

      Torque:
      106 N*m  { 1081 kgf*cm, 78 ft.*lbf }

  7. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01IQEBE01

      Using SST and a press, press in a new front differential case front tapered roller bearing.

      SST
      09523-36010
      09950-60010   ( 09951-00460, 09951-00560, 09952-06010 )
      09950-70010   ( 09951-07150 )

  8. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01IS85E01

      Using SST and a press, press in a new front differential case rear tapered roller bearing.

      SST
      09554-22010