КОРПУС ДИФФЕРЕНЦИАЛА РАЗБОРКА


  1. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01IN9WE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case front tapered roller bearing from the front No. 1 differential case sub-assembly.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00560 )

  2. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01IP7IE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case rear tapered roller bearing from the front No. 1 differential case sub-assembly.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00490 )

  3. REMOVE FRONT DIFFERENTIAL RING GEAR


    1. A01IO75E01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front differential ring gear and front No. 1 differential case sub-assembly.

    2. A01IPKC

      Remove the 16 bolts.

    3. Using a plastic-faced hammer, remove the front No. 1 differential case sub-assembly from the front differential ring gear.

  4. INSPECT FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY


    1. A01IUIJE01

      Using SST, rotate the front differential side gear as shown in the illustration.

      SST
      09528-52010   ( 09528-05030 )
      Standard
      The gear does not lock when rotated in either direction.

      • If the front differential side gear locks, perform all remaining inspection procedures.

      • Replace any parts that do not meet the specifications.

      • If the front differential side gear locks after performing the inspection procedures again, replace the front No. 1 differential case assembly.

  5. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01IOKX

      Using a 5 mm pin punch and hammer, tap out the front differential pinion shaft straight pin from the front No. 1 differential case sub-assembly.

  6. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01IQ54

      Remove the front No. 1 differential pinion shaft from the front No. 1 differential case sub-assembly.

  7. INSPECT FRONT DIFFERENTIAL PINION BACKLASH


    1. Set SST as shown in the illustration and tighten it.

      SST
      09528-52010   ( 09953-05010, 09528-05010 )
      Torque:
      10 N*m  { 102 kgf*cm, 8 ft.*lbf }
      A01IUNXE01
      Text in Illustration
      *a Turn *b Hold
    2. A01IPXOE01
      Text in Illustration
      *1 Front No. 1 Differential Pinion Shaft

      Install the front No. 1 differential pinion shaft to the front differential pinion as shown in the illustration.

    3. Using a dial indicator, measure the front differential pinion backlash.

      Standard backlash
      0.15 mm (0.00590 in.) or less

      If the backlash is not as specified, replace the front differential side gear thrust washers with washers of a different thickness. Use the table below to select a front differential side gear thrust washer which will ensure that the backlash is within the specification.

      Thrust Washer Thickness
      Specified Condition Specified Condition
      1.25 mm (0.0492 in.) 1.65 mm (0.0650 in.)
      1.30 mm (0.0512 in.) 1.70 mm (0.0669 in.)
      1.35 mm (0.0531 in.) 1.75 mm (0.0689 in.)
      1.40 mm (0.0551 in.) 1.80 mm (0.0709 in.)
      1.45 mm (0.0571 in.) 1.85 mm (0.0728 in.)
      1.50 mm (0.0591 in.) 1.90 mm (0.0748 in.)
      1.55 mm (0.0610 in.) 1.95 mm (0.0768 in.)
      1.60 mm (0.0630 in.) -

      Tech Tips

      Select washers of the same thickness for both the right and left sides.

  8. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    1. Set SST as shown in the illustration and tighten it.

      SST
      09528-52010   ( 09953-05010, 09528-05010 )
      A01ISSRE01
      Text in Illustration
      *a Turn *b Hold

      Note

      Do not overtighten SST, as doing so will damage the front differential side gear, conical spring, front differential side gear thrust washer and front No. 1 differential case sub-assembly.

      Tech Tips


      • Tighten SST until there is a clearance between the front differential pinion and front differential side gear.

      • When removing the front differential pinion, do not overtighten SST, as it is necessary to rotate the front differential side gear.

    2. A01IPSWE01
      Text in Illustration
      *a Turn

      Install SST as shown in the illustration, rotate the front differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front No. 1 differential case sub-assembly.

      SST
      09528-52010   ( 09528-05030 )

      Note

      Do not drop the front differential pinion and front differential pinion thrust washer.

    3. A01ITKVE01
      Text in Illustration
      *1 Front Differential Side Gear
      *2 Conical Spring
      *3 front differential side gear thrust washer

      Remove SST from the front No. 1 differential case sub-assembly, and then remove the 2 front differential side gears, 2 front differential side gear thrust washers and 2 conical springs from the front No. 1 differential case sub-assembly.

      Note

      Do not drop the front differential side gear, front differential side gear thrust washer and conical spring.