ВАЛ РЫЧАГА ВЫБОРА И ПЕРЕКЛЮЧЕНИЯ ПЕРЕДАЧ ПОВТОРНАЯ СБОРКА


  1. INSTALL CONTROL SHAFT COVER OIL SEAL


    1. A01IRPSE02

      Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

      SST
      09307-12010
      Standard depth
      0 to 0.5 mm (0 to 0.0196 in.)
    2. Coat the lip of the oil seal with MP grease.

  2. INSTALL SHIFT LEVER DAMPER


    1. A01IPTK

      Coat the 2 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. Install the shift lever damper to the shift and select lever shaft with the 2 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }
  3. INSTALL PIN


    1. A01ISIV

      Install the 2 pins to the inner No. 1 shift lever.

      Standard depth
      3.5 to 4.5 mm (0.138 to 0.177 in.)
  4. INSTALL SHIFT GATE PLATE


    1. A01IRJQ

      Install the shift gate plate with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }
  5. INSTALL SHIFT AND SELECT LEVER SHAFT


    1. A01ITHD

      Coat the shift and select lever boot lip and shift and select lever shaft with MP grease.

    2. Install the shift and select lever boot and control shaft cover to the shift and select lever shaft.

  6. INSTALL INNER NO. 1 SHIFT LEVER


    1. A01IUBT

      Coat the shift interlock plate with MP grease.

    2. Install the inner No. 1 shift lever and shift interlock plate to the shift and select lever shaft.

    3. A01IPON

      Using a 5 mm pin punch and hammer, tap the slotted spring pin into the inner No. 1 shift lever.

      Standard depth
      0.4 to 1.4 mm (0.0158 to 0.0551 in.)
  7. INSTALL SHIFT AND SELECT LEVER ASSEMBLY


    1. A01ITU0E02

      Align the 4 shift fork shafts as shown in the illustration.

    2. A01IPPVE06

      Apply seal packing to the manual transmission case as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
      Text in Illustration
      *a Seal Packing

      Note

      Assemble parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

    3. Coat the 4 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A01IQ28

      Install the shift and select lever assembly to the manual transmission case with the 4 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }
  8. INSTALL SHIFT GATE PIN


    1. A01IN8I

      Coat the shift gate pin with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. Install the shift gate pin to the manual transmission case.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
  9. INSTALL NO. 2 LOCK BALL ASSEMBLY


    1. A01IT5G

      Coat the No. 2 lock ball with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. Install the No. 2 lock ball to the manual transmission case.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
  10. INSTALL NEUTRAL POSITION SWITCH (w/ Stop And Start System)


    1. A01IQDJE01

      Using SST, install a new gasket and the neutral position switch to the manual transaxle assembly.

      SST
      09817-16011
      Torque:
      40 N*m  { 410 kgf*cm, 30 ft.*lbf }
    2. Connect the neutral position switch connector.

  11. INSTALL NO. 1 LOCK BALL ASSEMBLY


    1. A01IURB

      Coat the No. 1 lock ball with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. Install the No. 1 lock ball to the manual transmission case.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
  12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY


    1. A01IQB8E03

      Using SST, install a new gasket and the back-up light switch to the manual transmission case.

      SST
      09816-30010
      Torque:
      40 N*m  { 410 kgf*cm, 30 ft.*lbf }
  13. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    1. A01ITQY

      Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.

  14. INSTALL CONTROL SHIFT LEVER BUSHING


    1. A01ITN4

      Install the control shift lever bushing to the selecting bellcrank.

  15. INSTALL SHIFT SELECTING BELLCRANK ASSEMBLY


    1. A01IO8V

      Install the selecting bellcrank assembly to the manual transmission case with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }