СТАРТЕР РАЗБОРКА


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01IOHU

      Remove the nut, and then disconnect the field coil wire from terminal C.

    2. A01ITYH

      Using a T20 "TORX" socket wrench, remove the 3 screws and magnet starter switch assembly from the starter drive housing.

    3. A01IO1BE01
      Text in Illustration
      *1 Plunger
      *2 Pinion Drive Lever
      *3 Return Spring

      Remove the return spring.

    4. Remove the plunger from the pinion drive lever.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01IS7T

      Remove the 2 bolts and starter yoke assembly from the starter drive housing.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01IR8G

      Hold the starter yoke assembly between aluminum plates in a vise.

      Note

      Do not damage the starter yoke assembly.

    2. Remove the 2 screws and starter commutator end frame cover from the starter commutator end frame.

    3. A01ITSRE04
      Text in Illustration
      *1 Slotted Washer

      Remove the slotted washer.

    4. A01IT5TE04
      Text in Illustration
      *1 Washer
      *2 Starter Commutator End Frame

      Remove the 2 washers.

    5. Remove the starter commutator end frame from the starter yoke assembly.

    6. A01IQD8E07
      Text in Illustration
      *1 Spring
      *2 Starter Brush Holder Assembly
      *a Rubber Part

      Remove the starter brush holder assembly from the starter armature assembly.

      Note

      Do not pull on the rubber part.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01ITB0E05
      Text in Illustration
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01INTL

      Detach the 3 claws and remove the frame end cover from the plate.

    2. A01IOW9

      Detach the 3 claws and remove the plate from the planet carrier.

    3. A01ITEF

      Remove the 3 planetary gears from the planet carrier.

    4. A01IP3ME01
      Text in Illustration
      *1 Pinion Drive Lever
      *2 Starter Drive Housing Cover
      *3 Starter Drive Housing
      *4 Starter Center Bearing Clutch

      Remove the starter center bearing clutch, pinion drive lever and starter drive housing cover from the starter drive housing.

    5. A01IO8DE04
      Text in Illustration
      *1 Pinion Stop Collar
      *2 Starter Clutch Sub-assembly

      Using a screwdriver, move the pinion stop collar to the starter clutch sub-assembly.

    6. A01IT37E04
      Text in Illustration
      *1 Pinion Stop Collar
      *2 Snap Ring

      Using a screwdriver, remove the snap ring.

    7. A01IN33E01
      Text in Illustration
      *1 Planet Carrier Shaft Sub-assembly
      *2 Starter Clutch Sub-assembly

      Remove the pinion stop collar and starter clutch sub-assembly from the planet carrier shaft sub-assembly.

  6. REMOVE PLANET CARRIER SHAFT SUB-ASSEMBLY


    1. A01IUEC

      Using 2 screwdrivers and a hammer, tap off the snap ring from the planet carrier shaft sub-assembly.

    2. Remove the washer from the planet carrier shaft sub-assembly.

    3. A01IOXWE04
      Text in Illustration
      *1 Planet Carrier
      *2 Planet Carrier Shaft Sub-assembly

      Remove the planet carrier shaft sub-assembly from the planet carrier.

    4. A01IURSE01
      Text in Illustration
      *1 Damper Rubber
      *2 Planet Carrier
      *3 Intermediate Sealing

      Remove the intermediate sealing and the 3 damper rubbers from the planet carrier.