МАСЛЯНЫЙ РАДИАТОР ДВИГАТЕЛЯ СНЯТИЕ

Note


  • When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.


  1. REMOVE BATTERY SERVICE HOLE COVER


    1. A01ITOM

      Снимите фиксатор и крышку технологического отверстия аккумуляторной батареи.

  2. REMOVE NO. 1 ENGINE COVER


    1. A01INMI

      Возьмитесь сзади за крышку и медленно поднимите ее, чтобы разъединить задний фиксатор крышки. Продолжайте поднимать крышку так, чтобы освободить 3 передних и боковых фиксатора крышки, после чего снимите крышку.

      Note

      Попытка освободить задний и передние фиксаторы за один прием может привести к поломке крышки.

  3. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IQ0Z

      Remove the 6 clips and radiator support opening cover.

  4. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IUIX

      Remove the 6 bolts and 10 clips.

    2. Remove the No. 1 engine under cover.

  7. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil pan drain plug and gasket, and then drain the engine oil into a container.

    3. Install a new gasket and the oil pan drain plug.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  8. DRAIN ENGINE COOLANT


    1. Ослабьте пробку сливного крана радиатора.

      Tech Tips

      Слейте охлаждающую жидкость в контейнер и утилизируйте ее в соответствии с местными требованиями.

    2. Снимите пробку расширительного бачка радиатора.

      CAUTION:

      Не снимайте пробку расширительного бачка радиатора и пробку выпуска воздуха, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.

    3. Ослабьте пробку сливного крана блока цилиндров. Затем слейте охлаждающую жидкость из двигателя.

      Tech Tips

      Пробка находится сзади генератора со стороны охладителя РОГ.

      A01IU4LE01
      Обозначения на рисунке
      *1 Пробка бачка радиатора *2 Пробка выпуска воздуха
      *3 Пробка сливного крана блока цилиндров (тип А) *4 Пробка сливного крана блока цилиндров (тип В)
      *5 Пробка сливного крана радиатора - -

  9. REMOVE NO. 3 AIR HOSE


    1. A01ISZ1

      Loosen the 2 hose clamps.

    2. Remove the No. 3 air hose from the No. 2 air tube and diesel throttle body.

  10. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A01IS7W

      Disconnect the No. 7 water by-pass hose from the throttle body.

    2. Disconnect the No. 6 water by-pass hose from the throttle body.

    3. Disconnect the throttle position sensor and throttle motor connector.

    4. A01IS0N

      Remove the 2 nuts, 2 bolts, diesel throttle body and gasket.

  11. DISCONNECT ENGINE WIRE

    A01IRBA

    1. Disconnect the fuel pressure sensor connector.

    2. Disconnect the pressure discharge valve connector.

    3. Remove the screw grommet and nut and disconnect the glow plug wire harness.

    4. Detach the 2 wire harness clamps.

    5. Remove the bolt and wire harness bracket.

    6. Remove the bolt and 3 nuts and disconnect the engine wire.

  12. REMOVE EGR VALVE BRACKET


    1. A01IPQ0

      Disconnect the 2 connectors and detach the 2 wire harness clamps.

    2. A01IPI2

      Remove the 3 bolts and 2 EGR valve brackets.

  13. REMOVE NO. 7 WATER BY-PASS HOSE

    A01IUFE

  14. DISCONNECT NO. 8 WATER BY-PASS HOSE

    A01INDM

  15. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. A01IOQA

      Disconnect the electric EGR control valve connector.

    2. A01IPRKE01
      Text in Illustration
      *1 Nut

      Remove the 3 bolts, 2 nuts, No. 2 EGR pipe and 2 gaskets.

  16. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. A01IQP8

      Remove the electric EGR control valve and gasket.

  17. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    Note

    After removing the fuel inlet pipe, cover the common rail and supply pump with electrical tape to prevent dirt from entering them.


    1. A01ITN1

      Remove the nut and 2 clamps.

    2. Using a 14 mm union nut wrench, remove the fuel inlet pipe.

  18. REMOVE INJECTION PIPE SUB-ASSEMBLY

    Note

    After removing the injection pipe, to prevent dirt or foreign objects from entering the pipe inlet, cover the common rail with electrical tape. Also protect the injector inlets with electrical tape or plastic bags.


    1. A01IO2G

      Remove the 2 bolts and 4 injection pipe clamps.

    2. Using a 14 mm union nut wrench, loosen the 4 nuts at the common rail end of the injection pipes.

    3. Using a 14 mm union nut wrench, loosen the 4 nuts at the injector end of the injection pipes.

    4. Remove the 4 injection pipes.

  19. REMOVE COMMON RAIL ASSEMBLY


    1. A01IUFT

      Using pliers, grip the claws of the clip and slide the clip to disconnect the fuel hose.

    2. Remove the 2 bolts and common rail.

  20. REMOVE INTAKE MANIFOLD INSULATOR


    1. A01IQK4

      Remove the intake manifold insulator from the intake manifold.

  21. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01IMYE

      Disconnect the connector and detach the wire harness clamp from the engine oil level dipstick guide.

    3. Remove the 2 bolts and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  22. REMOVE DIESEL TURBO PRESSURE SENSOR


    1. A01IQ0K

      Disconnect the vacuum hose.

    2. Remove the bolt and sensor.

  23. REMOVE NO. 1 GAS FILTER


    1. A01IQMA

      Disconnect the vacuum hose.

    2. Remove the No. 1 gas filter from the gas filter bracket.

  24. REMOVE GAS FILTER BRACKET


    1. A01ITRH

      Remove the 2 bolts and gas filter bracket.

  25. REMOVE ENGINE COVER BRACKET


    1. A01INXS

      Remove the bolt and engine cover bracket.

  26. REMOVE NO. 2 INTAKE MANIFOLD


    1. A01IPPN

      Remove the bolt, 2 nuts, No. 2 intake manifold and gasket.

  27. DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE


    1. A01IPLK

      Disconnect the No. 2 vacuum transmitting hose from the intake manifold.

  28. REMOVE INTAKE MANIFOLD


    1. A01IOHHE01
      Text in Illustration
      *1 Nut

      Remove the 7 bolts, 2 nuts, intake manifold and gasket.

  29. REMOVE WATER BY-PASS HOSE

    A01IQEK

  30. REMOVE OIL COOLER ASSEMBLY


    1. A01IRXA

      Remove the 5 bolts and oil cooler.

    2. Remove the 3 O-rings from the oil cooler bracket.