INSTALL EXHAUST MANIFOLD AND TURBOCHARGER SUB-ASSEMBLY
Temporarily install a new gasket, and the exhaust manifold and 2 collars with 2 new nuts labeled A. Tighten the nuts until the mating surface of the exhaust manifold contacts the cylinder head.
| *1 | Collar |
| *2 | Groove |
Temporarily install the 6 collars with 6 new nuts.
When installing the collars, pay attention to the mounting orientation. The ring groove of the collar should be on the outside. Refer to the illustration.
Do not fully tighten the nuts as doing so may result in misalignment of the exhaust manifold.
Install a new gasket and the turbocharger with 3 new nuts.
| 60 N*m | 612 kgf*cm | 44 ft.*lbf |
Connect the vacuum hose.
Install the 2 collars and a new turbocharger stay with 2 new nuts.
| 36 N*m | 367 kgf*cm | 27 ft.*lbf |
Do not reuse the turbocharger stay.
Tighten the 8 nuts of the exhaust manifold.
| 47 N*m | 479 kgf*cm | 35 ft.*lbf |
INSTALL NO. 2 TURBO OIL PIPE
Install the No. 2 turbo oil pipe and 2 new gaskets with the 2 union bolts.
| 35 N*m | 357 kgf*cm | 26 ft.*lbf |
Connect the vacuum hose.
INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for Manual Transaxle)
Install the No. 2 turbo water pipe and a new gasket with the union bolt and bolt.
| for bolt | ||
| 28 N*m | 286 kgf*cm | 21 ft.*lbf |
| for union bolt | ||
| 38 N*m | 387 kgf*cm | 28 ft.*lbf |
INSTALL NO. 5 WATER BY-PASS PIPE (for Automatic Transaxle)
Install the No. 5 water by-pass pipe with the 2 bolts.
| 28 N*m | 286 kgf*cm | 21 ft.*lbf |
CONNECT NO. 3 WATER BY-PASS HOSE
INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY (for Manual Transaxle)
Install the No. 1 turbo water pipe and a new gasket with the union bolt.
| 38 N*m | 387 kgf*cm | 28 ft.*lbf |
Make sure there is no coolant on the union bolt.
INSTALL NO. 1 TURBO INSULATOR
Install the No. 1 turbo insulator with the 2 bolts.
| 21 N*m | 209 kgf*cm | 15 ft.*lbf |
INSTALL TURBO OIL OUTLET PIPE
Install 2 new gaskets to the turbo oil outlet pipe.
Install the turbo oil outlet pipe with the 2 bolts and 2 nuts.
| 11 N*m | 112 kgf*cm | 8 ft.*lbf |
INSTALL EGR COOLER WITH PIPE ASSEMBLY