МОНОЛИТНЫЙ КАТАЛИТИЧЕСКИЙ НЕЙТРАЛИЗАТОР УСТАНОВКА

INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

1. 

   Temporarily install the manifold stay with the 2 nuts.

2. 

   Temporarily install the exhaust manifold converter sub-assembly and engine bracket with the 3 nuts, 3 bolts, new V-band clamp and new gasket.

   Table 1. Text in Illustration

   *1	Turbocharger Sub-assembly
   *2	Gasket
   *3	V-band Clamp
   *4	Exhaust Manifold Converter Sub-assembly

3. Tighten the engine bracket with the 3 bolts.

   19 N*m

   194 kgf*cm

   14 ft.*lbf

4. 

   Temporarily install the manifold stay with the 2 bolts.

5. 

   Align the V-band clamp as shown in the illustration and temporarily install it.

   2.0 N*m

   20 kgf*cm

   18 in.*lbf

   Table 2. Text in Illustration

   *1	V-band Clamp

   Tip:

   To prevent the V-band clamp from interfering with the No. 1 manifold converter insulator, temporarily install the V-band clamp at the angle shown in the illustration.

6. 

   Tighten the 5 nuts, 2 bolts, V-band clamp and exhaust manifold converter sub-assembly in the order shown in the illustration.

   for bolt
   38 N*m	387 kgf*cm	28 ft.*lbf
   for nut
   19 N*m	194 kgf*cm	14 ft.*lbf
   for V-band clamp
   15 N*m	153 kgf*cm	11 ft.*lbf

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

1. Install the No. 1 exhaust manifold heat insulator with the 2 bolts.

   8.0 N*m

   82 kgf*cm

   71 in.*lbf

2. Attach the 2 clamps and connect the engine wire.

INSTALL FRONT EXHAUST PIPE ASSEMBLY

1. Check the free length of the compression spring.

   
   
   1. 

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.63 in.)

      If the free length is less than the minimum, replace the compression spring.

2. 

   Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

   Table 3. Text in Illustration

   *1	Exhaust Manifold Converter Sub-assembly
   *2	Gasket
   *a	Wooden Block

   Note:
   

   • Be sure to install the gasket so that it faces the correct direction.

   • Do not reuse the gasket.

   • Do not damage the gasket.

   • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

3. Install a new gasket to the front exhaust pipe assembly.

4. Connect the front exhaust pipe assembly to the 3 exhaust pipe supports.

5. Install the front exhaust pipe assembly with the 4 bolts and 4 compression springs.

   43 N*m

   438 kgf*cm

   32 ft.*lbf

INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

(Click here)

INSTALL HEATER WITH EXHAUST PIPE ASSEMBLY (w/ Combustion Type Power Heater)

(Click here)

INSTALL DIFFERENTIAL PRESSURE SENSOR

(Click here)

INSTALL EXHAUST GAS TEMPERATURE SENSOR

• for Sensor 1: (Click here)

• for Sensor 2: (Click here)

INSTALL AIR FUEL RATIO SENSOR

• for Sensor 1: (Click here)

• for Sensor 2: (Click here)

PERFORM INITIALIZATION

• Perform DPF history information reset (Click here).

• Perform NOx storage catalyst learning value reset (Click here).