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ДОПОЛНИТЕЛЬНАЯ ФОРСУНКА ПОДАЧИ ТОПЛИВА В ВЫПУСКНУЮ ТРУБУ (для DPF) УСТАНОВКА

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  1. Click here

    INSTALL FUEL INJECTOR SEAL


    1. Install a new fuel injector seal to the exhaust fuel addition injector.

  2. Click here

    INSTALL EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

    Note:

    If there is foreign matter on the installation surface of the exhaust fuel addition injector, be sure to clean the injector before installation.


    1. Install a new gasket, the exhaust fuel addition injector, the nozzle holder clamp, and the washer with the bolt.

      29 N*m 296 kgf*cm 21 ft.*lbf
      A01INO9E01
      Tip:

      Align the nozzle holder clamp with the cutouts of the injector as shown in the illustration.

      Table 1. Text in Illustration
      *1 Nozzle Holder Clamp
  3. Click here

    INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Temporarily install the fuel tube and 2 new gaskets with the check valve and union bolt.

    2. Tighten the check valve.

      32 N*m 321 kgf*cm 23 ft.*lbf

    3. Tighten the union bolt.

      23 N*m 235 kgf*cm 17 ft.*lbf
    4. A01IPE8

      Connect the fuel tube connector to the injector.

    5. A01IQ7XE01

      Turn the retainer in the direction indicated by the arrow until it makes a "click" sound.

      Note:

      If the fuel tube connector is not inserted to the correct position on the injector, the retainer cannot be turned far enough in the direction of the arrow.

      Table 2. Text in Illustration
      *1 Fuel Tube Connector
      *2 Injector
      *3 Retainer
      *4 O-Ring

    6. Connect the exhaust fuel addition injector connector.

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    INSTALL FUEL HOSE PROTECTOR


    1. Install the fuel hose protector with the bolt.

      21 N*m 209 kgf*cm 15 ft.*lbf
  5. Click here

    INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    CONNECT WIRE HARNESS


    1. Install the bolt to the fuel hose protector.

      13 N*m 133 kgf*cm 10 ft.*lbf

    2. Connect the 4 connectors and attach the 2 wire harness clamps.

  7. Click here

    INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Установите корпус воздушного фильтра и закрепите его 3 болтами.

      7,0 Н*м 71 кгс*см 62 фунт-сила-дюйма
  8. Click here

    INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  9. Click here

    INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Подсоедините шланг воздушного фильтра.

    2. A01INV0E02

      Присоедините 4 зажима, чтобы закрепить крышку воздушного фильтра.

      Table 3. Обозначения на рисунке
      *a Верх

    3. Подсоедините шланг системы принудительной вентиляции картера.

    4. Подсоедините разъем датчика массового расхода воздуха и закрепите зажимом.

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    INSTALL COWL TOP VENTILATOR LOUVER

    (Click here)

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    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  12. Click here

    INSTALL BATTERY SERVICE HOLE COVER


    1. A01ITOM

      Установите крышку технологического отверстия аккумуляторной батареи и закрепите ее фиксатором.

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    INSPECT FOR FUEL LEAK

    Tip:

    Using the intelligent tester to perform Active Tests allow relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.


    1. Perform Active Test.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON.

      3. Start the engine.

      4. Turn the intelligent tester on.

      5. Enter the following menus: Powertrain / Engine / Active Test.

      6. Perform the Active Test.

        Tester Display Test Part Control Range Diagnostic Notes
        Test the Fuel Leak Pressurizes common rail internal fuel pressure, and checks for fuel leaks Stop/Start

        Performs inspection of the high pressure fuel system.


        • Engine Speed: 2050 rpm

        • Fuel Pressure: 172000 kPa

        • Target Common Rail Pressure: 176000 kPa

        • Target Pump SCV Current: 1400 mA

        • MAP: 176 kPa

        • MAF: 39 g/sec.
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    INSTALL NO. 1 ENGINE COVER


    1. A01INMI

      Введите в зацепление 4 фиксатора, чтобы закрепить крышку двигателя № 1.