FRONT SUSPENSION MEMBER INSTALLATION

Info Added 2017-08-02

PROCEDURE


  1. INSTALL HOLE PLUG


    1. Install 10 hole plugs to the front frame assembly.

      Tech Tips

      There are 4 different shapes of hole plug.

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A0003OLE01
      Text in Illustration
      *a View from Underneath
      A0005GR Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. A0006ZHE02
      Text in Illustration
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A0004VZE10
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH


    1. A000669E05
      Text in Illustration
      *a View from Underneath
      A0005GR Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

    3. Using SST, install the front suspension member body mounting rear cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Tech Tips

      Perform the same procedure as the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A0006E0E05
      Text in Illustration
      *a View from Underneath
      A0005GR Front of the Vehicle

      Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

      Note

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A0004VHE12
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting front cushion as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.

  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.

  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.

    2. A0007N7E04

      Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL STEERING LINK ASSEMBLY

    Click here

  11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer bar with 2 front stabilizer link assemblies to the front frame assembly.

  12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  14. INSTALL ENGINE MOUNTING INSULATOR LH

    Click here

  15. INSTALL ENGINE MOUNTING INSULATOR RH

    Click here

  16. INSTALL FRONT ENGINE MOUNTING INSULATOR

    Click here

  17. INSTALL FRONT FRAME ASSEMBLY

    Click here