FRONT SUSPENSION MEMBER REMOVAL

PROCEDURE

1. Click here

   REMOVE FRONT FRAME ASSEMBLY

   (Click here)

2. Click here

   REMOVE FRONT ENGINE MOUNTING INSULATOR

   Click here

3. Click here

   REMOVE ENGINE MOUNTING INSULATOR LH

   Click here

4. Click here

   REMOVE ENGINE MOUNTING INSULATOR RH

   Click here

5. Click here

   REMOVE FRONT NO. 1 STABILIZER BRACKET LH

   Click here

6. Click here

   REMOVE FRONT NO. 1 STABILIZER BRACKET RH

   Tip:

   Perform the same procedure as the LH side.

7. Click here

   REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY

   
   

   1. Remove the front stabilizer bar with 2 front stabilizer link assemblies from the front frame assembly.

8. Click here

   REMOVE STEERING LINK ASSEMBLY

   Click here

9. Click here

   REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

   
   
   1. 

      Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly from the front frame assembly.

      Note:

      When removing the bolt, keep the nut from rotating.

   2. Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly.

10. Click here

    REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tip:

    Perform the same procedure as the LH side.

11. Click here

    REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER

    
    
    1. 

       Remove the 2 bolts and front suspension member dynamic damper from the front frame assembly.

12. Click here

    REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER

    
    

    1. Remove the 2 front suspension member body mounting front stoppers from the front frame assembly.

13. Click here

    REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER

    
    

    1. Remove the 2 front suspension member body mounting rear stoppers from the front frame assembly.

14. Click here

    REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION

    
    
    1. 

       Install SST as shown in the illustration.

       09830-10010	09830-01010	09830-01040	09830-01050
       09950-40011	09951-04020	09952-04010	09954-04010	09955-04011	09958-04011

       Table 1. Text in Illustration

       *1	Front Suspension Member Body Mounting Front Cushion

    2. 

       Using SST, remove the front suspension member body mounting front cushion from the front frame assembly.

       Table 2. Text in Illustration

       *a	Turn
       *b	Hold

       Note:
       

       • Make sure that the claws of SST are securely hung onto the mounting cushion.

       • Tighten SST slowly and evenly.

       • Be careful as the mounting cushion may fly out.

       • The mounting cushion cannot be reused.

15. Click here

    REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH

    
    
    1. 

       Install SST as shown in the illustration.

       09830-10010	09830-01010	09830-01040	09830-01050
       09950-40011	09951-04020	09952-04010	09954-04010	09955-04011	09958-04011

       Table 3. Text in Illustration

       *1	Front Suspension Member Body Mounting Rear Cushion LH

    2. 

       Using SST, remove the front suspension member body mounting rear cushion LH from the front frame assembly.

       Table 4. Text in Illustration

       *a	Turn
       *b	Hold

       Note:
       

       • Make sure that the claws of SST are securely hung onto the mounting cushion.

       • Tighten SST slowly and evenly.

       • Be careful as the mounting cushion may fly out.

       • The mounting cushion cannot be reused.

16. Click here

    REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

    Tip:

    Perform the same procedure as the LH side.

17. Click here

    REMOVE HOLE PLUG

    
    
    1. 

       Remove 10 hole plugs from the front frame assembly.

       Tip:

       There are 4 different shapes of hole plug.