FRONT SUSPENSION MEMBER REMOVAL

PROCEDURE


  1. REMOVE FRONT FRAME ASSEMBLY

    Click here

  2. REMOVE FRONT ENGINE MOUNTING INSULATOR

    Click here

  3. REMOVE ENGINE MOUNTING INSULATOR LH

    Click here

  4. REMOVE ENGINE MOUNTING INSULATOR RH

    Click here

  5. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  6. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  7. REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Remove the front stabilizer bar with 2 front stabilizer link assemblies from the front frame assembly.

  8. REMOVE STEERING LINK ASSEMBLY

    Click here

  9. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. A0007N7

      Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly from the front frame assembly.

      Note

      When removing the bolt, keep the nut from rotating.

    2. Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly.

  10. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  11. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. A0007VF

      Remove the 2 bolts and front suspension member dynamic damper from the front frame assembly.

  12. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Remove the 2 front suspension member body mounting front stoppers from the front frame assembly.

  13. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Remove the 2 front suspension member body mounting rear stoppers from the front frame assembly.

  14. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A0008TJE05
      Text in Illustration
      *1 Front Suspension Member Body Mounting Front Cushion

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01040, 09830-01050 )
      09950-40011   ( 09951-04020, 09952-04010, 09954-04010, 09955-04011, 09958-04011 )
    2. A0006Z2E06
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front suspension member body mounting front cushion from the front frame assembly.

      Note


      • Make sure that the claws of SST are securely hung onto the mounting cushion.

      • Tighten SST slowly and evenly.

      • Be careful as the mounting cushion may fly out.

      • The mounting cushion cannot be reused.

  15. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A0009LHE05
      Text in Illustration
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01040, 09830-01050 )
      09950-40011   ( 09951-04020, 09952-04010, 09954-04010, 09955-04011, 09958-04011 )
    2. A00099WE04
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front suspension member body mounting rear cushion LH from the front frame assembly.

      Note


      • Make sure that the claws of SST are securely hung onto the mounting cushion.

      • Tighten SST slowly and evenly.

      • Be careful as the mounting cushion may fly out.

      • The mounting cushion cannot be reused.

  16. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

    Tech Tips

    Perform the same procedure as the LH side.

  17. REMOVE HOLE PLUG


    1. Remove 10 hole plugs from the front frame assembly.

      A00092RE03

      Tech Tips

      There are 4 different shapes of hole plug.