HYBRID VEHICLE TRANSAXLE INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 INVERTER COOLING HOSE ASSEMBLY


    1. Install the No. 1 inverter cooling hose assembly to the hybrid vehicle transaxle assembly.

  2. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the 2 wire harness clamp brackets to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. INSTALL HYBRID TRANSAXLE MASS DAMPER


    1. Install a new gasket and the hybrid transaxle mass damper to the hybrid vehicle transaxle assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  4. INSTALL NO. 3 AUTOMATIC TRANSMISSION CASE COVER


    1. Install the No. 3 automatic transmission case cover to the hybrid vehicle transaxle assembly with the 2 bolts and a new clip.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. INSTALL AUTOMATIC TRANSMISSION CASE COVER


    1. Engage the 2 guides and install the automatic transmission case cover to the No. 3 automatic transmission case cover.

  6. INSTALL NO. 3 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 3 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  7. INSTALL NO. 2 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 2 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 1 transmission control cable bracket to the hybrid vehicle transaxle assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  10. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY


    1. A0008DVE05
      Text in Illustration
      *1 Knock Pin

      Make sure that the knock pins are installed to the engine assembly.

    2. Install the hybrid vehicle transaxle assembly to the engine assembly with the 9 bolts.

      Bolt Bolt Length Torque
      A, B 55 mm (2.17 in.) 64 N*m (653 kgf*cm, 47 ft.*lbf)
      C 65 mm (2.56 in.) 46 N*m (469 kgf*cm, 34 ft.*lbf)
      D 32 mm (1.26 in.) 44 N*m (449 kgf*cm, 32 ft.*lbf)
      33 mm (1.30 in.) 43 N*m (438 kgf*cm, 32 ft.*lbf)
      E 38 mm (1.50 in.) 28 N*m (286 kgf*cm, 21 ft.*lbf)

      Note


      • Do not apply grease either to the inner splines or to the input shaft.

      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not use excessive force when installing the hybrid vehicle transaxle assembly.

      • Make sure to align the hybrid vehicle transaxle assembly so that the input shaft of the hybrid vehicle transaxle assembly will be inserted straight into the inner splines of the transmission input damper assembly.

      • When inserting the input shaft of the hybrid vehicle transaxle assembly into the inner splines of the transmission input damper assembly, do not shake the hybrid vehicle transaxle assembly excessively.

      • When mounting the hybrid vehicle transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock holes.

      Tech Tips

      Temporarily tighten the bolt (B) first.

  11. INSTALL FRONT FRAME ASSEMBLY

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  12. CONNECT WIRE HARNESS


    1. Connect the 3 clamps and install the motor cable to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A00085RE04

      Connect the 3 clamps and 4 connectors, and install the wire harness to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque:
      Bolt A
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Torque:
      Bolt B
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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