RADIATOR INSTALLATION

PROCEDURE

1. Click here

   INSTALL RADIATOR ASSEMBLY

   
   
   1. 

      Install the fan assembly to the radiator assembly with the 2 guides at the bottom and 3 claws on the top.

      Table 1. Text in Illustration

      *a

      Guide

   2. Install the 2 lower radiator supports to the radiator assembly.

   3. 

      Install the radiator assembly with fan assembly.

      Note:

      Do not apply excessive force to the radiator assembly (for inverter coolant), condenser assembly or pipe when installing the radiator assembly.

   4. Install the radiator assembly to the condenser assembly and radiator assembly (for inverter coolant) with the 4 bolts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

   5. Connect the No. 4 inverter cooling hose with the clamp.

   6. Connect the connector and the 2 clamps.

   7. Connect the 2 clamps.

2. Click here

   INSTALL UPPER RADIATOR SUPPORT

   
   

   1. Install the 2 radiator support cushions to the radiator assembly.

   2. Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

   3. Connect the 3 connectors.

3. Click here

   INSTALL HOOD LOCK ASSEMBLY

   Click here

4. Click here

   CONNECT NO. 1 INVERTER COOLING PIPE ASSEMBLY

   
   
   1. 

      Temporarily install the bolt A.

   2. Install the bolt B.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

   3. Fully tighten the bolt A.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

5. Click here

   CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose and clamp.

6. Click here

   CONNECT NO. 1 RADIATOR HOSE

   
   

   1. Connect the No. 1 radiator hose.

7. Click here

   INSTALL RADIATOR RESERVE TANK ASSEMBLY

   
   

   1. Install the radiator reserve tank with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

   2. Connect the radiator reserve tank hose.

8. Click here

   INSTALL NO. 5 INVERTER BRACKET

   Click here

9. Click here

   INSTALL INLET AIR CLEANER ASSEMBLY

   Click here

10. Click here

    INSTALL FRONT BUMPER ASSEMBLY

    (Click here)

11. Click here

    CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

12. Click here

    ADD COOLANT (for Engine)

    Click here

13. Click here

    INSPECT FOR COOLANT LEAK (for Engine)

    Click here

14. Click here

    INSTALL ENGINE UNDER COVER LH

15. Click here

    INSTALL ENGINE UNDER COVER RH

16. Click here

    INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

17. Click here

    INSTALL FRONT WHEEL OPENING EXTENSION PAD RH