RADIATOR REMOVAL

PROCEDURE

1. Click here

   PRECAUTION

   Note:

   After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Click here).

2. Click here

   DRAIN COOLANT (for Engine)

   Click here

3. Click here

   REMOVE FRONT LOWER BUMPER ABSORBER (w/ Front Lower Bumper Absorber)

   Click here

4. Click here

   REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

   Click here

5. Click here

   REMOVE ENGINE UNDER COVER RH (w/o Front Lower Bumper Absorber)

   Click here

6. Click here

   REMOVE ENGINE UNDER COVER RH (w/ Front Lower Bumper Absorber)

   Click here

7. Click here

   REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

   Click here

8. Click here

   REMOVE ENGINE UNDER COVER LH (w/o Front Lower Bumper Absorber)

   Click here

9. Click here

   REMOVE ENGINE UNDER COVER LH (w/ Front Lower Bumper Absorber)

   Click here

10. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

11. Click here

    REMOVE FRONT BUMPER ASSEMBLY

    (Click here)

12. Click here

    REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

13. Click here

    REMOVE NO. 5 INVERTER BRACKET

    Click here

14. Click here

    REMOVE RADIATOR RESERVE TANK ASSEMBLY

    
    
    1. 

       Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

15. Click here

    DISCONNECT NO. 1 RADIATOR HOSE

    
    
    1. 

       Disconnect the No. 1 radiator hose.

16. Click here

    DISCONNECT NO. 2 RADIATOR HOSE

    
    
    1. 

       Disconnect the No. 2 radiator hose and clamp.

17. Click here

    DISCONNECT NO. 1 INVERTER COOLING PIPE ASSEMBLY

    
    
    1. 

       Remove the 2 bolts and disconnect the No. 1 inverter cooling pipe assembly.

18. Click here

    REMOVE HOOD LOCK ASSEMBLY (for LHD)

    Click here

19. Click here

    REMOVE HOOD LOCK ASSEMBLY (for RHD)

    Click here

20. Click here

    REMOVE UPPER RADIATOR SUPPORT

    
    
    1. 

       Disconnect the 3 connectors.

    2. 

       Table 1.

       *1	for RHD:
       *2	for LHD:

       Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

21. Click here

    REMOVE RADIATOR ASSEMBLY

    
    
    1. 

       Disconnect the 2 clamps.

    2. 

       Disconnect the 2 clamps and connector.

    3. 

       Disconnect the clamp and No. 4 inverter cooling hose.

    4. 

       Remove the 4 bolts and separate the condenser assembly and the radiator assembly (for inverter coolant) from the radiator assembly.

    5. 

       Remove the radiator assembly with the fan assembly.

       Note:

       Do not apply excessive force to the radiator assembly (for inverter coolant), condenser assembly or pipe when removing the radiator assembly.

    6. Remove the 2 lower radiator supports.

    7. 

       Release the 3 claws and lift the fan assembly from the radiator assembly.