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RADIATOR REMOVAL

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PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Click here).

  2. Click here

    DRAIN COOLANT (for Engine)

    Click here

  3. Click here

    REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. Click here

    REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. Click here

    REMOVE ENGINE UNDER COVER RH

  6. Click here

    REMOVE ENGINE UNDER COVER LH

  7. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  8. Click here

    REMOVE FRONT BUMPER ASSEMBLY

    (Click here)

  9. Click here

    REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  10. Click here

    REMOVE NO. 5 INVERTER BRACKET

    Click here

  11. Click here

    REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A0004LC

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  12. Click here

    DISCONNECT NO. 1 RADIATOR HOSE


    1. A0009EI

      Disconnect the No. 1 radiator hose.

  13. Click here

    DISCONNECT NO. 2 RADIATOR HOSE


    1. A00069E

      Disconnect the No. 2 radiator hose and clamp.

  14. Click here

    DISCONNECT NO. 1 INVERTER COOLING PIPE ASSEMBLY


    1. A00069I

      Remove the 2 bolts and disconnect the No. 1 inverter cooling pipe assembly.

  15. Click here

    REMOVE HOOD LOCK ASSEMBLY

    Click here

  16. Click here

    REMOVE UPPER RADIATOR SUPPORT


    1. A0008XI

      Disconnect the 3 connectors.

    2. A0005KW

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

  17. Click here

    REMOVE RADIATOR ASSEMBLY


    1. A0009NX

      Disconnect the 2 clamps.

    2. A00068J

      Disconnect the 2 clamps and connector.

    3. A00069D

      Disconnect the clamp and No. 4 inverter cooling hose.

    4. A00082Q

      Remove the 4 bolts and separate the condenser assembly and the radiator assembly (for inverter coolant) from the radiator assembly.

    5. A0008HN

      Remove the radiator assembly with the fan assembly.

      Note:

      Do not apply excessive force to the radiator assembly (for inverter coolant), condenser assembly or pipe when removing the radiator assembly.

    6. Remove the 2 lower radiator supports.

    7. A0008DQ

      Release the 3 claws and lift the fan assembly from the radiator assembly.