FUEL PUMP DISASSEMBLY

PROCEDURE

1. Click here

   REMOVE FUEL SENDER GAUGE ASSEMBLY

   Click here

2. Click here

   REMOVE FUEL PUMP WITH FILTER ASSEMBLY

   
   
   1. 

      Disconnect the connector of the fuel pump harness.

   2. 

      Disconnect the fuel pump filter hose.

   3. 

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Table 1. Text in Illustration

      *1	Tube
      *2	Fuel Sub-tank

      Note:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube (Click here).

   4. 

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

   5. 

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump with filter assembly from the fuel filter.

      Table 2. Text in Illustration

      *1	Fuel Filter
      *2	Suction Filter

      Note:
      

      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump with filter assembly.

   6. 

      Disconnect the fuel pump harness connector.

   7. 

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Table 3. Text in Illustration

      *1	O-ring
      *2	Fuel Pump Spacer
      *a	5.0 mm (0.197 in.)

      Note:

      Be careful not to damage the sealing surface.

      Tip:

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.