FUEL PRESSURE REGULATOR REMOVAL

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  3. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. A0009EK

      Disconnect the connector of the fuel pump harness.

    2. A0008Y6

      Disconnect the fuel pump filter hose.

    3. A0006CRE01
      Text in Illustration
      *1 Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. A00082H

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A00056GE06
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump with filter assembly.

    6. A0006KZ

      Disconnect the fuel pump harness connector.

    7. A00074ME04
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A0006IM

      Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.

      Note

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and the fuel filter.

    2. A0008WCE18
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the fuel pressure regulator assembly.