HV RELAY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the hybrid battery junction block assembly to the HV battery with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector to the hybrid battery junction block assembly.

      Note

      The connector should be connected securely.

    3. Using an insulated tool, install the 2 bolts to the hybrid battery junction block assembly.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      Be sure to use a torque wrench to tighten the bolts.

    4. Engage the claw and connect the terminal cover.

      Note

      The terminal cover should be connected securely.

  2. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 1 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector and wire harness clamp.

      Note

      The connector should be connected securely.

  3. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. A0006NCE02
      Text in Illustration
      *1 Shield Wire Ground
      *a Claw
      *b Hole

      Connect the 2 connectors to the hybrid battery junction block assembly.

      Note


      • Make sure that the ends of the frame wire do not cross over each other.

      • The connectors should be connected securely.

    2. Connect the shield wire ground to the No. 1 hybrid battery shield sub-assembly.

      Note


      • Be sure to align the claw of the shield wire ground with the hole.

      • Be sure to install the shield wire ground in the correct direction.

  4. INSTALL NO. 4 HYBRID BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 4 hybrid battery shield panel with the bolt and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A0007VPE02
      Text in Illustration
      *1 Battery Cover Lock Striker
      *2 Button
      *a Push

      Install the battery cover lock striker, then push the button to lock it.

  5. INSTALL ROOM PARTITION PANEL INSULATOR

    Click here

  6. INSTALL REAR SEAT ASSEMBLY

    Click here

  7. INSTALL SERVICE PLUG GRIP

    Click here