HV RELAY ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. REMOVE SERVICE PLUG GRIP

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  3. REMOVE CONNECTOR COVER ASSEMBLY

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  4. CHECK TERMINAL VOLTAGE

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  5. INSTALL CONNECTOR COVER ASSEMBLY

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  6. REMOVE REAR SEAT ASSEMBLY

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  7. REMOVE ROOM PARTITION PANEL INSULATOR

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  8. REMOVE NO. 4 HYBRID BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. A00058VE03
      Text in Illustration
      *1 Service Plug Grip
      *2 Battery Cover Lock Striker
      *3 Button
      *a Projection
      *b Turn

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise to release the lock.

    2. A0005IO

      Remove the bolt, 2 nuts and No. 4 hybrid battery shield panel.

  9. DISCONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. A00091XE02
      Text in Illustration
      *1 Shield Wire Ground

      Disconnect the shield wire ground from the No. 1 hybrid battery shield sub-assembly.

    2. Disconnect the 2 connectors from the hybrid battery junction block assembly.

      Note

      Insulate the disconnected connectors with insulating tape.

  10. REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A00055L

      Disconnect the connector and wire harness clamp.

    2. A00091T

      Remove the bolt, 3 nuts and No. 1 hybrid battery shield sub-assembly from the HV battery.

  11. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A0004U0

      Disengage the claw and disconnect the terminal cover.

    2. A00061R

      Using an insulated tool, remove the 2 bolts from the hybrid battery junction block assembly.

      Note

      Insulate the disconnected terminals with insulating tape.

    3. A00040W

      Disconnect the connector from the hybrid battery junction block assembly.

    4. A000521

      Remove the 3 bolts and hybrid battery junction block assembly from the HV battery.