HV BATTERY INSTALLATION

PROCEDURE


  1. INSTALL NO. 3 HV BATTERY CARRIER BRACKET SUB-ASSEMBLY (for 1-piece Type)


    1. A00093KE02
      Text in Illustration
      *a Claw
      *b Hole

      Install the No. 3 HV battery carrier bracket sub-assembly with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Be sure to align the claws of the No. 3 HV battery carrier bracket sub-assembly with the holes.

      Tech Tips

      Perform this procedure only when replacement of the No. 3 HV battery carrier bracket sub-assembly is necessary.

  2. INSTALL NO. 2 HV BATTERY CARRIER BRACKET SUB-ASSEMBLY (for 2-piece Type)


    1. A0004V7E03
      Text in Illustration
      *a Claw
      *b Hole

      Install the No. 2 HV battery carrier bracket sub-assembly with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Be sure to align the claw of the No. 2 HV battery carrier bracket sub-assembly with the hole.

      Tech Tips

      Perform this procedure only when replacement of the No. 2 HV battery carrier bracket sub-assembly is necessary.

  3. INSTALL NO. 1 HV BATTERY CARRIER BRACKET SUB-ASSEMBLY (for 2-piece Type)


    1. A000414E03
      Text in Illustration
      *a Claw
      *b Hole

      Install the No. 1 HV battery carrier bracket sub-assembly with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Be sure to align the claw of the No. 1 HV battery carrier bracket sub-assembly with the hole.

      Tech Tips

      Perform this procedure only when replacement of the No. 1 HV battery carrier bracket sub-assembly is necessary.

  4. INSTALL NO. 2 HV BATTERY PACK WIRE

    CAUTION:

    Wear insulated gloves.


    1. Connect the HV battery connector and 5 clamps, and install the No. 2 HV battery pack wire to the HV battery.

  5. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  6. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 1 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  7. INSTALL BATTERY SMART UNIT

    CAUTION:

    Wear insulated gloves.


    1. w/ No. 1 HV Battery LH Cover Bracket:


      1. A00083LE06
        Text in Illustration
        *a Purple Label

        Install the battery smart unit to the HV battery with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

        Note

        Check color of the label.

      2. Install the wiring harness protector to the battery smart unit connector.

      3. Connect the battery smart unit connector.

        Note

        The connector should be connected securely.

      4. Engage the 2 claws to install the wiring harness protector cover to the battery smart unit connector.

    2. w/o No. 1 HV Battery LH Cover Bracket:


      1. A0004S7E03
        Text in Illustration
        *a Black Label

        Install the battery smart unit to the HV battery with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

        Note

        Check color of the label.

      2. Connect the battery smart unit connector.

        Note

        The connector should be connected securely.

  8. INSTALL NO. 2 HV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. w/ No. 1 HV Battery LH Cover Bracket:


      1. Install the No. 2 HV battery shield panel to the HV battery with the 2 bolts.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      2. Engage the 3 wire harness clamps to the No. 2 HV battery shield panel.

      3. Connect the battery smart unit connector.

    2. w/o No. 1 HV Battery LH Cover Bracket:


      1. Install the No. 2 HV battery shield panel to the HV battery with the 2 bolts and nut.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      2. Connect the 3 wire harness clamps to the No. 2 HV battery shield panel.

      3. Connect the battery smart unit connector.

      4. A0003X6E06
        Text in Illustration
        *1 Battery Cover Lock Striker
        *a Button
        *b Push

        Install the battery cover lock striker, then push the button to lock it.

  9. REMOVE NO. 1 HV BATTERY LH COVER BRACKET (w/ Bracket)

    Click here

  10. INSTALL HV BATTERY

    CAUTION:

    Wear insulated gloves.


    1. A0008XRE01
      Text in Illustration
      *1 Cardboard

      Place a piece of cardboard in the luggage compartment.

    2. Using a suitable adaptor such as a rope, install the HV battery to the vehicle in the same direction it was facing during removal.

      Note

      Use cardboard or other similar material to protect the HV battery and vehicle body from damage.

    3. A0003M4E05
      Text in Illustration
      *a Push
      *b Turn 180°

      Push the cardboard and HV battery together to the middle of the luggage compartment.

    4. Turn the cardboard and HV battery 180° together.

    5. Install the 2 clips.

    6. Install the battery cooling blower assembly to the HV battery with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note


      • Be sure not to touch the fan part of the battery cooling blower assembly.

      • Do not lift the battery cooling blower assembly using the wire harness.

    7. Connect the connector to the battery cooling blower assembly.

    8. Engage the 2 claws to install the No. 2 hybrid battery intake duct.

      Note

      Ensure that the duct is installed securely.

    9. Install the clip.

    10. Install the upper No. 2 HV battery cover bracket with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    11. A00097PE02
      Text in Illustration
      *a Push

      Push the HV battery together with the cardboard toward the front of the vehicle.

      Note

      Align the holes for the HV battery holding bolts.

    12. A0005J8E02
      Text in Illustration
      *a Hold up
      *b Pull out

      Use a tire lever to hold up the HV battery and pull out the cardboard.

    13. A0005T4E03
      Text in Illustration
      *a Ground Bolt

      Install the HV battery with the 6 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Tech Tips

      Install the ground bolt to the locations shown in the illustration.

    14. Connect the battery smart unit connector and No. 2 HV battery pack wire connector.

    15. Connect the HV battery junction block assembly connector and wire harness clamp.

  11. CONNECT FRAME WIRE

    Click here

  12. INSTALL NO. 4 HV BATTERY SHIELD PANEL

    Click here

  13. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  14. INSTALL ROOM PARTITION PANEL INSULATOR

    Click here

  15. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  16. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  17. INSTALL REAR SEAT ASSEMBLY

    Click here

  18. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH

    Click here

  19. INSTALL ROPE HOOK (for LH Side)

    Click here

  20. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)

    Click here

  21. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/o Power Trunk Lid System)

    Click here

  22. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/ Power Trunk Lid System)

    Click here

  23. INSTALL ROPE HOOK (for RH Side)

    Click here

  24. INSTALL REAR FLOOR FINISH PLATE

    Click here

  25. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)

    Click here

  26. INSTALL SPARE WHEEL COVER PAD RH

    Click here

  27. INSTALL SPARE WHEEL COVER PAD LH

    Click here

  28. INSTALL AUXILIARY BATTERY

    Click here

  29. INSTALL SERVICE PLUG GRIP

    Click here