BATTERY SMART UNIT REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

Two types of HV battery are available for this vehicle. The type can be determined by checking for a No. 1 HV battery LH cover bracket.

A0009KEE07
Text in Illustration
*A w/ No. 1 HV Battery LH Cover Bracket *B w/o No. 1 HV Battery LH Cover Bracket
*a No. 1 HV Battery LH Cover Bracket - -

PROCEDURE


  1. PRECAUTION

    Click here

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. REMOVE CONNECTOR COVER ASSEMBLY

    Click here

  4. CHECK TERMINAL VOLTAGE

    Click here

  5. INSTALL CONNECTOR COVER ASSEMBLY

    Click here

  6. REMOVE REAR SEAT ASSEMBLY

    Click here

  7. REMOVE REAR DOOR SCUFF PLATE LH

    Click here

  8. REMOVE REAR SEAT SIDE GARNISH LH

    Click here

  9. REMOVE ROOM PARTITION PANEL INSULATOR


    1. A0007MX

      Remove the 4 clips and room partition panel insulator.

  10. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  11. REMOVE NO. 2 HYBRID VEHICLE BATTERY UPPER COVER BRACKET

    Click here

  12. SEPARATE NO. 2 HYBRID BATTERY INTAKE DUCT

    Click here

  13. REMOVE BATTERY COOLING BLOWER ASSEMBLY

    Click here

  14. REMOVE NO. 1 HV BATTERY LH COVER BRACKET (w/ No. 1 HV Battery LH Cover Bracket)


    1. A0003Z3E05
      Text in Illustration
      *1 Service Plug Grip
      *2 Battery Cover Lock Striker
      *a Button
      *b Turn
      *c Projection

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, turn the button of the battery cover lock striker counterclockwise, and release the lock.

    2. A0003F3

      Remove the 2 nuts and No. 1 HV battery LH cover bracket from the HV battery.

  15. REMOVE BATTERY SMART UNIT

    CAUTION:

    Wear insulated gloves.


    1. w/ No. 1 HV Battery LH Cover Bracket:


      1. A0003MQ

        Disconnect the 2 battery smart unit connectors.

      2. Remove the 2 bolts.

      3. A0004SI

        Disengage the 3 wire harness clamps from the No. 2 HV battery shield panel.

      4. A00070B

        Disengage the 2 claws to remove the wiring harness protector cover from the battery smart unit connector.

      5. A0003U7

        Disconnect the battery smart unit connector.

        Note

        Insulate the disconnected connector with insulating tape.

      6. A00059U

        Remove the wiring harness protector from the battery smart unit connector.

      7. A00083L

        Remove the bolt.

      8. A0007V6E06
        Text in Illustration
        *1 Battery Smart Unit
        *2 No. 2 HV Battery Shield Panel

        Remove the battery smart unit together with the No. 2 HV battery shield panel toward the rear of the vehicle.

        Tech Tips

        When removing the battery smart unit and No. 2 HV battery shield panel from the vehicle, they can only be removed as a unit.

    2. w/o No. 1 HV Battery LH Cover Bracket:


      1. A0005K1E05
        Text in Illustration
        *1 Service Plug Grip
        *2 Battery Cover Lock Striker
        *a Button
        *b Turn
        *c Projection

        Using the service plug grip, remove the battery cover lock striker.

        Tech Tips

        Insert the projection part of the service plug grip, turn the button of the battery cover lock striker counterclockwise, and release the lock.

      2. A0007BK

        Disconnect the 2 battery smart unit connectors.

      3. Remove the 2 bolts and nut.

      4. A0007G2

        Disconnect the 3 wire harness clamps from the No. 2 HV battery shield panel.

      5. A00061B

        Disconnect the battery smart unit connector.

        Note

        Insulate the disconnected connector with insulating tape.

      6. A0007VS

        Remove the bolt.

      7. A0007V6E07
        Text in Illustration
        *1 Battery Smart Unit
        *2 No. 2 HV Battery Shield Panel

        Remove the battery smart unit together with the No. 2 HV battery shield panel toward the rear of the vehicle.

        Tech Tips

        When removing the battery smart unit and No. 2 HV battery shield panel from the vehicle, they can only be removed as a unit.