REAR DOOR DISASSEMBLY

Info Added 2017-10-06

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the rear door removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system (w/ Simple Intelligent Parking Assist System)*1
Pre-collision System
Initialize back door lock Power door lock control system

Click here

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)*2 Stop and start system

Click here


  • Rear door window regulator sub-assembly

  • Rear door glass sub-assembly

  • Rear door glass run

 Initialize Power Window Control System

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here

*1: When performing learning using the GTS.

Click here

*2: w/ Stop and start system

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE REAR DOOR REAR FRAME BRACKET


    1. A005Q99C01
      B00497S Remove in this Direction

      Disengage the claws and clip to remove the rear door rear frame bracket as shown in the illustration.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A005PX8C01
      B00497S Remove in this Direction

      Using a moulding remover A, disengage the claws to remove the rear door inside handle bezel plug as shown in the illustration.

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL


    1. A005PMCC01
      B00497S Remove in this Direction

      Disengage the claws, clips and guides as shown in the illustration.

    2. A005P7W

      Disconnect the connector to remove the rear power window regulator switch assembly with rear door armrest base upper panel.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A005OXI

      Remove the 3 screws.

    2. A005OITC01
      B00498X Place Hands Here
      B00497S Remove in this Direction

      Remove the 2 screws.

    3. Disengage the clips and guide as shown in the illustration.

    4. A005P86C01
      B00497S Remove in this Direction

      Disengage the claws as shown in the illustration.

    5. A005OFQC01
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly
      B00497S Remove in this Direction

      Disengage the guides to disconnect the rear door inside locking cable assembly and rear door lock remote control cable assembly to remove the rear door trim board sub-assembly as shown in the illustration.

  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A005OKI

      Disengage the claw and guides to remove the front door inside handle sub-assembly.

  8. REMOVE REAR DOOR BELT REAR SEAL


    1. A005PPH

      Remove the rear door belt rear seal.

  9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP


    1. A005ONMC01
      B00497S Remove in this Direction

      Remove the rear door glass inner weatherstrip with the rear door belt seal as shown in the illustration.

  10. REMOVE REAR DOOR BELT SEAL


    1. A005OHUC01
      B00497S Remove in this Direction

      Remove the rear door belt seal from the rear door glass inner weatherstrip as shown in the illustration.

  11. REMOVE HOLE PLUG


    1. A005OC8

      Remove the 2 hole plugs.

  12. REMOVE NO. 2 REAR DOOR FRAME GARNISH


    1. A005OYJ

      Remove the No. 2 rear door frame garnish.

  13. REMOVE REAR DOOR TRIM BRACKET


    1. A005QDZ

      Remove the 2 screws and rear door trim bracket.

  14. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A005Q7SC02
      A005OVU Butyl Tape

      Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  15. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A005QAE

      Remove the 3 bolts and rear door check assembly.

  16. REMOVE REAR DOOR WEATHERSTRIP


    1. A005ORIC03
      *a Clip (A)
      B004987 Double-sided Tape

      Using a clip remover, disengage the clip (A) and other clips.

    2. Remove the double-sided tape and rear door weatherstrip.

      Note

      Remove any remaining double-sided tape from the rear door panel.

  17. REMOVE REAR DOOR WINDOW REAR LOWER FRAME SUB-ASSEMBLY


    1. A005P5T

      Remove the screw and 2 bolts.

    2. Remove the rear door window rear lower frame sub-assembly from the rear door glass run.

  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A005ODE

      Disengage the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      After separating the rear door glass sub-assembly, do not allow it to fall.

    2. A005Q7FC01
      B00497S Remove in this Direction (1)
      B0049AC Remove in this Direction (2)

      Remove the rear door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  19. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY (for LED Type Turn Signal Light)


    1. A005P27C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel sub-assembly.

  20. REMOVE REAR DOOR GLASS CHANNEL FILLER (for LED Type Turn Signal Light)


    1. A005PZQC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel filler from the rear door glass sub-assembly.

  21. REMOVE REAR DOOR FRAME GARNISH


    1. A005P2Q

      Disengage the guides to remove the rear door frame garnish.

  22. REMOVE REAR DOOR GLASS RUN


    1. A005Q7R

      Remove the rear door glass run.

  23. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. A005PSBC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly may fall and cause damage.

    3. Remove the 3 bolts and rear door window regulator sub-assembly.

    4. Remove the temporary bolt from the rear door window regulator sub-assembly.

  24. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A005OY5C01
      B00497S Remove in this Direction

      Remove the rear door quarter window glass with rear door quarter window weatherstrip as shown in the illustration.

  25. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP


    1. A005QBG

      Remove the rear door quarter window weatherstrip from the rear door quarter window glass.

  26. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  27. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A005OXC

      Disconnect the No. 1 rear door lock remote control cable assembly from the clamps.

    2. A005OC6

      Remove the 3 bolts.

    3. A005P7CC01
      B004987 Double-sided Tape

      Peel back the double-sided tape.

    4. Disengage the claws to disconnect the rear door outside handle assembly with the rear door outside handle cover.

    5. A005OVC

      Disengage the guide to disconnect the No. 1 rear door lock remote control cable assembly to remove the rear door outside handle assembly with the rear door outside handle cover.

      Note

      Remove any remaining double-side tape from the rear door panel.

  28. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A005P00

      Disengage the clips and guide to remove the rear door outside handle cover.

  29. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  30. REMOVE REAR DOOR DUST PROOF SEAL


    1. A005OQ7

      Remove the 3 rear door dust proof seals.

  31. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  32. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)


    1. A005OUM

      Disconnect the connector.

    2. A005OHM

      Using a drill bit with a diameter of less than 5 mm (0.197 in.), drill out the 3 rivet heads.

      Note


      • Do not drill the rivet at an angle as this will cause damage to the drill and rivet installation hole. Line up the drill with the rivet, and carefully drill out the rivet head.

      • Be careful as the drilled rivet will be very hot.

    3. Continue drilling and push out the remaining rivet fragments.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

    5. Disengage the guides to remove the rear door speaker cover.

  33. REMOVE REAR DOOR PANEL CUSHION


    1. A005Q71

      Disengage the claws to remove the 2 rear door panel cushions.

  34. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  35. REMOVE REAR DOOR OUTSIDE MOULDING

    Click here

  36. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

    Click here

  37. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING

    Click here

  38. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

    Click here

  39. REMOVE REAR DOOR OUTSIDE STRIPE

    Click here