INSTRUMENT PANEL SAFETY PAD INSTALLATION

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for LHD and RHD vehicles.

  • The procedure listed below is for the LHD vehicles.

PROCEDURE


  1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY


    1. Engage the guides to install the instrument panel safety pad sub-assembly as shown in the illustration.

      B0049CEC01
      B00497S Install in this Direction (1) B0049AC Install in this Direction (2)

    2. Engage each clamp.

    3. Connect each connector.

    4. for TMMT Made:

      B0049CNC01
      *a Airbag Connecor *b Airbag Bolt
      *c Ground Bolt A *d Ground Bolt B

      1. Connect the airbag connector.

      2. Install the 4 clips.

      3. Install the 10 bolts as shown in the illustration.

        Torque:
        Airbag bolt
        20 N*m  { 204 kgf*cm, 15 ft.*lbf }
        Ground bolt A
        10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }
        Ground bolt B
        8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    5. except TMMT Made:

      B0049DHC01
      *a Airbag Connecor *b Airbag Bolt
      *c Ground Bolt - -

      1. Connect the airbag connector.

      2. Install the 4 clips.

      3. Install the 10 bolts as shown in the illustration.

        Torque:
        Airbag bolt
        20 N*m  { 204 kgf*cm, 15 ft.*lbf }
        Ground bolt
        8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

  2. INSTALL NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY


    1. B00496WC01
      B00497S Install in this Direction

      Engage the claws to install the No. 2 heater to register duct sub-assembly as shown in the illustration.

  3. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY (w/ Display)


    1. B00497YC01
      *a Runner Portion
      *b Cut Off

      When installing a new No. 1 instrument panel garnish sub-assembly:


      1. Using a nipper, cut off both ends of the runner portion as shown in the illustration.

    2. B0049CVC01
      B00497S Install in this Direction

      Engage the clips and guides to install the No. 1 instrument panel garnish sub-assembly as shown in the illustration.

    3. Install the 2 bolts <G>.

  4. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type)

    Click here

  5. INSTALL INSTRUMENT PANEL CENTER REGISTER ASSEMBLY


    1. B0049ATC01
      B00497S Install in this Direction

      Engage the guides and claws to install the instrument panel center register assembly as shown in the illustration.

    2. Install the 2 screws <D> or 2 screws <M>.

  6. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY (w/o Display)


    1. B0049C7C01
      *a Runner Portion
      *b Cut Off

      When installing a new No. 1 instrument panel garnish sub-assembly:


      1. Using a nipper, cut off both ends of the runner portion as shown in the illustration.

    2. B00497EC01
      B00497S Install in this Direction

      Engage the guides and clips to install the No. 1 instrument panel garnish sub-assembly as shown in the illustration.

  7. INSTALL STARTER SWITCH BEZEL (for LHD with Entry and Start System)


    1. Connect the connector.

    2. B0049BRC01
      B00497S Install in this Direction

      Engage the clips to install the starter switch bezel as shown in the illustration.

  8. INSTALL INSTRUMENT CLUSTER FINISH LOWER CENTER PANEL SUB-ASSEMBLY


    1. Connect the connector.

    2. B0049B1C01
      B00497S Install in this Direction

      Engage the clips to install the instrument cluster finish lower center panel sub-assembly as shown in the illustration.

  9. INSTALL NO. 1 RADIO BRACKET (w/o Cover)


    1. B0049A7

      Engage the guides to install the No. 1 radio bracket.

    2. Install the 2 bolts <G> or 2 bolts <I>.

  10. INSTALL NO. 2 RADIO BRACKET (w/o Cover)


    1. B0049A5

      Engage the guides to install the No. 2 radio bracket.

    2. Install the 2 bolts <G> or 2 bolts <I>.

  11. INSTALL NO. 1 RADIO BRACKET (w/ Cover)


    1. B0049AS

      Engage the guides to install the No. 1 radio bracket.

    2. Install the 3 screws <D> or 3 screws <M>.

  12. INSTALL NO. 2 RADIO BRACKET (w/ Cover)


    1. B0049BO

      Engage the guides to install the No. 2 radio bracket.

    2. Install the 3 screws <D> or 3 screws <M>.

  13. INSTALL STEREO OPENING COVER WITH BRACKET (w/ Cover)


    1. Connect the connector.

    2. B00498O

      Engage the guides to install the stereo opening cover with bracket.

    3. Install the 4 bolts <G> or 4 bolts <I>.

  14. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio Receiver Type)

    Click here

  15. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (w/o Display)


    1. B0049CLC01
      B00497S Install in this Direction

      Engage the claws to install the instrument cluster finish center panel sub-assembly as shown in the illustration.

  16. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY (w/o Knee Airbag)


    1. B0049E8

      Engage the clips to install the instrument panel lower finish panel sub-assembly to the fuse box opening cover.

    2. Install the 2 screws <D> or 2 screws <M>.

  17. INSTALL FUSE BOX OPENING COVER (w/o Knee Airbag)


    1. Connect each connector.

    2. B00496MC01
      B00497S Install in this Direction

      Engage the clips and claws to install the fuse box opening cover with instrument panel lower finish panel sub-assembly as shown in the illustration.

    3. Install the screw <D> or screw <M>.

  18. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY WITH DOOR (w/ Knee Airbag)

    Click here

  19. INSTALL FUSE BOX OPENING COVER (w/ Knee Airbag)


    1. Connect each connector.

    2. B00499NC01
      B00497S Install in this Direction

      Engage the clips to install the fuse box opening cover as shown in the illustration.

    3. Install the screw <D> or screw <M>.

  20. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


    1. B00495MC01
      B00497S Install in this Direction

      Engage the guides and claw to connect the hood lock control lever sub-assembly as shown in the illustration.

  21. INSTALL COMBINATION METER ASSEMBLY

    Click here

  22. INSTALL STARTER SWITCH BEZEL (for RHD with Entry and Start System)


    1. Connect the connector.

    2. B00495RC01
      B00497S Install in this Direction

      Engage the clips to install the starter switch bezel as shown in the illustration.

  23. INSTALL NO. 2 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY


    1. B00496DC01
      B00497S Install in this Direction

      Engage the clips to install the No. 2 instrument panel garnish sub-assembly as shown in the illustration.

  24. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    1. B0049E0C01
      B00497S Install in this Direction

      Engage the guides and clips to install the instrument cluster finish panel assembly as shown in the illustration.

    2. Install the 2 clips.

    3. B0049E5C01
      B00497S Install in this Direction

      Engage the claws to install the meter hood spacer as shown in the illustration.

  25. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. w/ Switch:


      1. Connect each connector.

    2. B0049BIC01
      B00497S Install in this Direction

      Engage the clips to install the instrument cluster finish panel sub-assembly as shown in the illustration.

  26. INSTALL NO. 2 FRONT SPEAKER ASSEMBLY (w/ Woofer)

    Click here

  27. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY


    1. w/ Speaker:


      1. Connect the connector.

    2. B0049D5C01
      B00497S Install in this Direction (1)
      B0049AC Install in this Direction (2)

      Engage the guides, claws and clips to install the No. 1 instrument panel speaker panel sub-assembly as shown in the illustration.

  28. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

    Tech Tips

    Use the same procedure as for the No. 1 instrument panel speaker panel sub-assembly side.

  29. INSTALL FRONT PILLAR GARNISH LH


    1. B00495AC02
      *a Protective Cover
      B004987 Adhesive Tape

      Remove the adhesive tape and protective cover.

    2. B00498N

      Install the 2 front pillar garnish clips to the front pillar garnish LH.

      Note


      • If the front pillar garnish clip has significant damage, replace it with a new one.

      • When installing the front pillar garnish clip, make sure to install it in the correct position and facing in the correct direction.

    3. w/ Speaker:


      1. Connect the connector.

    4. B00496IC01
      B00497S Install in this Direction

      Engage the guides as shown in the illustration.

    5. B0049AGC01
      B00497S Install in this Direction

      Engage the clips to install the front pillar garnish LH as shown in the illustration.

  30. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  31. INSTALL INSTRUMENT SIDE PANEL LH


    1. B004988C01
      B00497S Install in this Direction (1)
      B0049AC Install in this Direction (2)

      Engage the guides and clips to install the instrument side panel LH as shown in the illustration.

    2. w/ Airbag Cut Off Switch:


      1. Connect the connector.

  32. INSTALL INSTRUMENT SIDE PANEL RH

    Tech Tips

    Use the same procedure as for the LH side.

  33. INSTALL INSTRUMENT PANEL FINISH END PANEL LH


    1. B0049DBC01
      B00497S Install in this Direction (1)
      B0049AC Install in this Direction (2)

      Engage the guides and clips to install the instrument panel finish end panel LH as shown in the illustration.

  34. INSTALL INSTRUMENT PANEL FINISH END PANEL RH

    Tech Tips

    Use the same procedure as for the LH side.

  35. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. B004979

      Connect the front door opening trim weatherstrip LH to the area shown in the illustration.

  36. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure as for the LH side.

  37. INSTALL NO. 2 INSTRUMENT PANEL LOWER FINISH PANEL


    1. Connect the connector.

    2. B00498YC01
      B00497S Install in this Direction

      Engage the clips and claws to install the No. 2 instrument panel lower finish panel as shown in the illustration.

    3. Install the 5 screws <D> or 5 screws <M>.

  38. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY


    1. B00499Z

      Engage the claw to install the glove compartment door stopper sub-assembly.

  39. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. B00496CC01
      B00497S Install in this Direction

      With the glove compartment door assembly opened approximately 61° from its closed position, engage the 4 hinges horizontally.

      Note


      • Engaging the hinges from the top will deform the hinges.

      • Be sure to install the glove compartment door assembly horizontally.

    2. B00495WC02
      *a Stopper

      While pushing in the sides of the glove compartment door assembly as indicated by the arrows in the illustration, close the door to engage it to the 2 stoppers.

    3. B0049BD

      Engage the claw to connect the glove compartment door stopper sub-assembly.

  40. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. B00499YC01
      B00497S Install in this Direction (1)
      B0049AC Install in this Direction (2)

      Engage the guides and claws to install the No. 2 instrument panel under cover sub-assembly as shown in the illustration.

  41. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  42. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  43. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY

    Click here

  44. INSTALL REAR CONSOLE BOX ASSEMBLY

    Click here

  45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  46. INSPECT SRS WARNING LIGHT

    Click here