AIR CONDITIONING UNIT(for VALEO Made) REASSEMBLY

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

    Click here

  2. INSTALL NO. 2 RADIATOR CASE SUB-ASSEMBLY


    1. A005PPN

      Install the No. 2 radiator case sub-assembly with the 6 screws.

  3. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A005Q0LC01
      B00497S Install in this Direction

      Install the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor as shown in the illustration.

    2. Connect the the connector.

  4. INSTALL RADIATOR CASE SUB-ASSEMBLY


    1. Engage the claws and to install the radiator case sub-assembly.

      A005OIU

    2. Install the 3 screws.

  5. INSTALL HEAT EXCHANGER CASE


    1. A005OZ6

      Engage the 2 claws and guide, and install the heat exchanger case with the screw.

    2. A005Q6Y

      Install the bracket with the 2 screws.

  6. INSTALL COOLER EXPANSION VALVE


    1. A005PSL

      Install the grommet.

    2. Sufficiently apply compressor oil to 2 new O-rings and fitting surfaces of the No. 1 cooler evaporator sub-assembly.

      Compressor Oil
      VC100YF or equivalent

    3. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. A005PI2

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }

  7. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A005QE6C01
      B00497S Install in this Direction

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A005P69

      Install the 3 screws.

  8. INSTALL HEATER CLAMP


    1. A005OP4

      Engage the claws to install the heater clamp.

    2. Install the screw.

  9. INSTALL HEATER PIPE GROMMET


    1. A005PB5

      Install the heater pipe grommet.

  10. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A005PDOC01
      B00497S Install in this Direction

      Install the No. 2 air conditioning radiator damper servo sub-assembly as shown in the illustration.

    2. A005OH0C01
      B00497S Install in this Direction

      Turn the No. 2 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

  11. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. for Lower RH Side:


      1. A005QDTC01
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005OFLC01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

      3. Engage the snap.

    2. for Upper RH Side:


      1. A005QASC01
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005P5HC01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

    3. for Lower LH Side:


      1. A005OS7C01
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005OS3C01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

      3. Engage the snap.

    4. for Upper LH Side:


      1. A005Q8SC01
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005OUQC01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

  12. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. for Lower RH Side:


      1. A005QDTC02
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005PS3C01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

      3. Engage the snap.

    2. for Upper RH Side:


      1. A005QASC02
        B00497S Install in this Direction

        Install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

      2. A005Q3EC01
        B00497S Install in this Direction

        Turn the No. 1 air conditioning radiator damper servo sub-assembly to engage the claw as shown in the illustration.

  13. INSTALL NO. 2 COOLER UNIT DRAIN HOSE


    1. A005OCV

      Install the No. 2 cooler unit drain hose.

  14. INSTALL DRAIN COOLER HOSE


    1. A005PJN

      Install the drain cooler hose.

  15. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. for Automatic Air Conditioning System:


      1. Engage clamps to install the air conditioning harness assembly.

        A005OTZ

      2. Connect the 5 connectors.

    2. for Manual Air Conditioning System:


      1. Engage clamps to install the air conditioning harness assembly.

        A005OKE

      2. Connect the 3 connectors.

  16. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. for LHD:


      1. A005PIYC01
        B00497S Install in this Direction (1)
        B0049AC Install in this Direction (2)

        Engage the guides to temporarily install the air conditioning amplifier assembly as shown in the illustration.

      2. A005Q94

        Install the air conditioning amplifier assembly with the screw.

      3. Connect the connector.

    2. for RHD:


      1. A005Q63C01
        B00497S Install in this Direction (1)
        B0049AC Install in this Direction (2)

        Engage the guides to temporarily install the air conditioning amplifier assembly as shown in the illustration.

      2. A005Q90

        Install the air conditioning amplifier assembly with the screw.

      3. Connect the connector.

  17. INSTALL HEATER COVER (w/o PTC Heater)


    1. A005OU0C01
      B00497S Install in this Direction

      Install the heater cover with the 2 screws as shown in the illustration.

  18. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A005P55C01
      B00497S Install in this Direction

      Install the quick heater assembly with the 2 screws as shown in the illustration.

  19. INSTALL NO. 2 HEATER COVER (w/ PTC Heater)


    1. Remove the No. 2 heater cover with the screw.

  20. INSTALL BLOWER ASSEMBLY

    Click here

  21. INSTALL NO. 3 COOLER UNIT DRAIN HOSE


    1. A005Q4V

      Install the No. 3 cooler unit drain hose.

  22. INSTALL NO. 3 INSTRUMENT PANEL WIRE (w/ PTC Heater)


    1. A005PFZ

      Engage the clamps to install the No. 3 instrument panel wire.

    2. Connect the connector.

  23. INSTALL COVER (w/o Rear Air Duct)


    1. A005PDV

      Engage the claws to install the cover.

  24. INSTALL AIR CONDITIONING DUCT SUB-ASSEMBLY


    1. A005OMH

      Engage the guide to install the air conditioning duct sub-assembly.

  25. INSTALL NO. 2 AIR DUCT (for LHD)


    1. A005OYYC01
      B00497S Install in this Direction

      Engage the claws to install the No. 2 air duct as shown in the illustration.

    2. Install the screw.

  26. INSTALL NO. 1 AIR DUCT (for RHD)


    1. A005QEGC01
      B00497S Install in this Direction

      Engage the claws to install the No. 1 air duct as shown in the illustration.

    2. Install the screw.