FRONT DOOR LOCK INSTALLATION

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. A005POS

        Engage the guide to install the front door inside locking cable assembly to the front door lock with motor assembly.

    2. w/ Double Locking System:


      1. A005POY

        Engage the guide to install the front door inside locking cable assembly to the front door lock with motor assembly.

      2. A002YTKC01
        B00497S Install in this Direction

        Engage the claws as shown in the illustration.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. A005PQN

        Engage the guide to install the front door lock remote control cable assembly to the front door lock with motor assembly.

    2. w/ Double Locking System:


      1. A005OKB

        Engage the guide to install the front door lock remote control cable assembly to the front door lock with motor assembly.

  3. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY (w/o Double Locking System)


    1. A005OBC

      Engage the guides to install the front door lock cover sub-assembly to the front door lock with motor assembly.

    2. A002YUKC02
      B00497S Install in this Direction

      Engage the claws as shown in the illustration.

  4. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

    Note


    • When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

    • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.


    1. Apply MP grease to the sliding parts of the front door lock with motor assembly.

    2. When reusing the front door lock with motor assembly (w/o Double Locking System):


      1. Install a new door lock wiring harness seal to the front door lock with motor assembly.

    3. When reusing the front door lock with motor assembly (w/ Double Locking System):


      1. Install a new door lock wiring harness seal to the front door lock with motor assembly.

    4. A002YPDC01
      *1 Front Door Lock Open Rod
      B00497S Install in this Direction

      Connect the front door lock open rod as shown in the illustration.

      Tech Tips

      Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.

    5. Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    6. Connect the connector.

  5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

    Click here

  6. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    Click here

  7. INSTALL FRONT DOOR GLASS RUN

    Click here

  8. INSTALL DOOR FRAME UPPER GARNISH

    Click here

  9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

    Click here

  10. INSTALL FRONT DOOR SERVICE HOLE COVER

    Click here

  11. INSTALL FRONT DOOR BELT SEAL

    Click here

  12. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP

    Click here

  13. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

    Click here

  14. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

    Click here

  15. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

    Click here

  16. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

    Click here

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  18. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  19. INSPECT POWER WINDOW OPERATION

    Click here