GENERATOR(for VALEO Made) REASSEMBLY

PROCEDURE


  1. INSTALL GENERATOR PULLEY WITH CLUTCH


    1. Secure the generator assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Temporarily install the generator pulley with clutch to the rotor shaft.

    3. A001Y82C02
      *1 Generator Pulley with Clutch

      Fit SST to the generator pulley with clutch.

      SST
      09820-30010
    4. A001XPWC02
      *a Rotor Shaft
      *b T45 "TORX" Socket Wrench

      Fit a T45 "TORX" socket wrench into the rotor shaft end.

    5. A001U05C01
      *a Torque Wrench Fulcrum Length
      *b Turn
      *c Hold

      Tighten the generator pulley with clutch by turning SST as shown in the illustration.

      Torque:
      Specified tightening torque
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 400 mm (1.312 ft.)): 74.4 N*m (759 kgf*cm, 55 ft.*lbf)

    6. Remove SST and the T45 "TORX" socket wrench from the generator pulley with clutch.

    7. Check that the generator pulley with clutch rotates smoothly.

    8. Remove the generator assembly from the vise.

  2. INSTALL GENERATOR PULLEY CAP


    1. Install a new generator pulley cap to the generator pulley with clutch.