BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Temporarily install the brake booster assembly to the vehicle body.

      Note

      Do not apply excessive force to the brake lines or refrigerant lines.

    2. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

    3. A005Q74N01

      Install the 4 nuts to secure the brake booster assembly.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Tighten the 4 nuts in the order shown in the illustration.

    4. Remove the protective tape.

    5. Engage the 2 clamps to install the fuel pipe to the fuel pipe clamp.

    6. Engage the clamp to install a new No. 2 brake tube clamp to the vehicle body.

    7. Engage the 5 clamps to install the No. 2 brake tube clamp to the brake tubes.

    8. Engage the 5 clamps to install a new No. 1 brake tube clamp to the brake tubes.

    9. w/ Stop and Start System:


      1. Connect the vacuum sensor connector.

    10. w/ Vacuum Warning Switch:


      1. Connect the vacuum warning switch connector.

  3. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE


    1. Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

  4. INSTALL DASH PANEL HEAT INSULATOR


    1. A005OESN01

      Temporarily install dash panel heat insulator to the vehicle body with the 2 nuts (A).

    2. A005PF0N01

      Install the nut (B).

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Tighten the 2 nuts (A).

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  5. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  6. INSTALL PUSH ROD PIN

    Click here

  7. INSTALL BRAKE PEDAL RETURN SPRING

    Click here

  8. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here