REAR SUSPENSION MEMBER(for AWD) INSTALLATION

Info Added 2017-10-06

PROCEDURE


  1. INSTALL HOLE PLUG


    1. Install the 8 hole plugs to the rear suspension member sub-assembly.

  2. INSTALL REAR SUSPENSION MEMBER HOLE COVER


    1. Install the 4 rear suspension member hole covers to the rear suspension member sub-assembly.

  3. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION


    1. Using SST, install a new rear No. 1 differential mount cushion.

      A005OTXC01
      *1 Rear Suspension Member Sub-assembly - -
      *a 0° +/- 3° *b 5.0 to 6.0 mm (0.197 to 0.236 in.)
      B00495X SST bolt location B0049DE Front of the Vehicle
      SST
      09316-12010

      Note


      • Make sure that the rear No. 1 differential mount cushion is aligned within 3° from the center.

      • Temporarily install the rear No. 1 differential mount cushion to the rear suspension member sub-assembly in order to prevent it from tilting, and then install SST.

      • Before using SST, apply grease to the SST bolts.

      • Be sure to use the correct combination of SST.

      • Make sure that SST (09316-12010) contacts the entire circumference of the rear No. 1 differential mount cushion.

      • Do not tilt the bolts of SST.

      Tech Tips

      Install the SST bolt to the SST hole as shown in the illustration.

  4. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  6. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. A005PN9C01
      *a Engine Lifter
      *b Attachment
      B004987 Attachment and Wooden Block Placement Location

      Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

      CAUTION:


      • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

      • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

      A005OYV

      Note


      • Use attachments and wooden blocks to keep the rear suspension member sub-assembly level.

      • Keep supporting the rear suspension member sub-assembly until the installation has been completed.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.

    3. Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      143 N*m  { 1458 kgf*cm, 105 ft.*lbf }
    4. Engage the 3 clamps to install the differential carrier wire harness.

    5. w/ Height Control Sensor:


      1. Engage the clamp to install the height control sensor wire harness.

  7. INSTALL REAR STABILIZER BAR

    Click here

  8. INSTALL REAR DIFFERENTIAL CARRIER SUB-ASSEMBLY

    Click here