FRONT DRIVE SHAFT ASSEMBLY(for TMMT Made) REASSEMBLY

Info Added 2017-10-06

PROCEDURE


  1. INSTALL FRONT DRIVE SHAFT BEARING (for AWD)


    1. A001WPFE16

      Using SST, install a new front drive shaft bearing.

      SST
      09527-10011
      09527-30010

      Note

      The front drive shaft bearing should be completely installed.

    2. A001UBZ

      Using a snap ring expander, install a new shaft snap ring.

  2. INSTALL FRONT DRIVE SHAFT DUST COVER LH


    1. A001SCIC07
      *a Steel Plate

      Using a steel plate and a press, install a new front drive shaft dust cover LH.

      SST
      09527-10011

      Note


      • Press fit the drive shaft dust cover until it reaches the edge of the front drive inboard joint assembly installation area.

      • The dust cover should be completely installed.

      • Be careful not to damage the front drive shaft dust cover LH.

      • Install the front drive shaft dust cover LH in the correct direction.

  3. INSTALL FRONT DRIVE SHAFT DUST COVER RH


    1. for 8NR-FTS, 2WD:


      1. Perform the same procedure as for the LH side.

    2. for 8NR-FTS, AWD:


      1. A001TWHE02

        Using SST and a press, install a new front drive shaft dust cover RH until the distance (A) from the tip of the center drive shaft to the front drive shaft dust cover RH meets the specification.

        SST
        09527-10011
        Distance (A)
        274.4 to 275.4 mm (10.80 to 10.84 in.)

        Note


        • The front drive shaft dust cover RH should be completely installed.

        • Be careful not to damage the front drive shaft dust cover RH.

        • Install the front drive shaft dust cover RH in the correct direction.

    3. for 3ZR-FAE:


      1. A001X7VE01

        Using SST and a press, install a new front drive shaft dust cover RH until the distance (A) from the tip of the center drive shaft to the front drive shaft dust cover RH meets the specification.

        SST
        09527-10011
        Distance (A)
        91.0 to 92.0 mm (3.59 to 3.62 in.)

        Note


        • The front drive shaft dust cover RH should be completely installed.

        • Be careful not to damage the front drive shaft dust cover RH.

        • Install the front drive shaft dust cover RH in the correct direction.

  4. INSTALL FRONT AXLE OUTBOARD JOINT BOOT


    1. A001SSCC09
      *a Protective Tape

      Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

    2. A001TM8C01
      *1 Front Drive Outboard Joint Shaft Assembly
      *2 Front No. 2 Axle Outboard Joint Boot Clamp
      *3 Front Axle Outboard Joint Boot
      *4 Front Axle Outboard Joint Boot Clamp
      B00495X Outboard joint side
      B0049DE Inboard joint side

      Install new parts onto the front drive outboard joint shaft assembly in the following order:


      1. Front No. 2 axle outboard joint boot clamp

      2. Front axle outboard joint boot

      3. Front axle outboard joint boot clamp

    3. Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.

      Standard grease capacity
      80 to 100 g (2.83 to 3.52 oz.)

    4. Install the front axle outboard joint boot into the front drive outboard joint shaft assembly groove.

      Note


      • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

      • Keep the inside of the outboard joint boot free of foreign matter.

  5. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the front No. 2 axle outboard joint boot clamp onto the front axle outboard joint boot.

    3. A001UAUC01
      *a Hold
      *b Turn

      Place SST onto the front No. 2 axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    4. Tighten SST so that the front No. 2 axle outboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. Remove SST.

    6. A001SLEE01

      Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.05 to 0.16 in.)

      If the clearance is outside the specified range, retighten SST.

  6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    1. Install the front axle outboard joint boot clamp onto the front axle outboard joint boot.

    2. A001VRYC01
      *a Hold
      *b Turn

      Place SST onto the front axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    3. Tighten SST so that the front axle outboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    4. Remove SST.

    5. A001SUFE01

      Using SST, measure the clearance of the front axle outboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.05 to 0.16 in.)

      If the clearance is outside the specified range, retighten SST.

  7. INSTALL FRONT DRIVE SHAFT DAMPER LH


    1. A001XLWC01
      *1 Front Drive Outboard Joint Shaft Assembly
      *2 Front Drive Shaft Damper RH
      *3 Front Drive Shaft Damper Clamp

      Install parts to the front drive outboard joint shaft assembly in the following order as shown in the illustration.


      1. New front drive shaft damper clamp

      2. Front drive shaft damper LH

      3. New front drive shaft damper clamp

    2. Set the dimension (A) as specified below.

      Dimension (A)
      for 8NR-FTS
      184 to 188 mm (7.25 to 7.40 in.)
      for 3ZR-FAE
      229 to 233 mm (9.02 to 9.17 in.)

    3. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    4. Install the 2 front drive shaft damper clamps to the front drive shaft damper LH.

      Note

      Be sure to install the clamp in the correct position.

    5. A001YGV

      Using needle-nose pliers, engage the 2 claws to install the 2 front drive shaft damper clamps as shown in the illustration.

  8. INSTALL FRONT DRIVE SHAFT DAMPER RH


    1. A001XLWC03
      *1 Front Drive Outboard Joint Shaft Assembly
      *2 Front Drive Shaft Damper RH
      *3 Front Drive Shaft Damper Clamp

      Install parts to the front drive outboard joint shaft assembly in the following order as shown in the illustration.


      1. New front drive shaft damper clamp

      2. Front drive shaft damper RH

      3. New front drive shaft damper clamp

    2. Set the dimension (A) as specified below.

      Dimension (A)
      434 to 438 mm (1.424 to 1.436 ft.)

    3. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    4. Install the 2 front drive shaft damper clamps to the front drive shaft damper RH.

      Note

      Be sure to install the clamp in the correct position.

    5. A001YGV

      Using needle-nose pliers, engage the 2 claws to install the 2 front drive shaft damper clamps as shown in the illustration.

  9. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. A001UEJC01
      *1 Front Axle Inboard Joint Boot Clamp
      *2 Front Axle Inboard Joint Boot
      *3 Front No. 2 Axle Inboard Joint Boot Clamp
      *a Protective Tape
      B00495X Outboard joint side
      B0049DE Inboard joint side

      Install new parts onto the front drive outboard joint shaft assembly in the following order:


      1. Front axle inboard joint boot clamp

      2. Front axle inboard joint boot

      3. Front No. 2 axle inboard joint boot clamp

    2. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    3. Remove the protective tape.

    4. A001UYCC02
      *a Matchmark

      Align the matchmarks and install the tripod joint to the front drive outboard joint shaft assembly.

      Note

      Face the serrated side of the tripod joint outward and install it to the outboard joint end.

    5. Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.

      Note


      • Do not tap the areas where the rollers contact the tripod joint.

      • Keep the tripod joint free of foreign matter.

      • Make sure to install the tripod joint in the correct direction.

    6. A001YC6

      Using a snap ring expander, install a new front drive inner shaft inner shaft snap ring to the front drive outboard joint shaft assembly.

    7. Pack the front drive inboard joint assembly and front axle inboard boot with grease.

      Standard grease capacity
      for 8NR-FTS with 2WD
      130 to 150 g (4.59 to 5.29 oz.)
      except 8NR-FTS with 2WD
      195 to 215 g (6.88 to 7.58 oz.)
    8. A001Y5P

      Install the 3 rollers to the tripod joint.

      Note


      • Make sure to install the rollers in the correct direction as shown in the illustration.

      • Do not drop the rollers.

    9. A001VKOC09
      *a Matchmark

      Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

  10. INSPECT FRONT AXLE INBOARD JOINT BOOT (for 8NR-FTS)


    1. Install the front axle inboard joint boot to the front drive inboard joint assembly.

    2. A001SI2C03
      *a LH Side and RH Side, 2WD
      *b RH Side, AWD

      Check whether each drive shaft dimension (A) is within specification.

      Dimension (A)
      Drive Type LH Side RH Side
      for 2WD 611.8 mm (2.01 ft.) 877.5 mm (2.88 ft.)
      for AWD 611.8 mm (2.01 ft.) 872.6 mm (2.86 ft.)

  11. INSPECT FRONT AXLE INBOARD JOINT BOOT (for 3ZR-FAE)


    1. Install the front axle inboard joint boot to the front drive inboard joint assembly.

    2. A001SI2C03
      *a LH Side
      *b RH Side

      Check whether each drive shaft dimension (A) is within specification.

      Dimension (A)
      LH Side RH Side
      590.5 mm (1.94 ft.) 887.1 mm (2.91 ft.)

  12. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP


    1. Secure the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the front axle inboard joint boot clamp onto the front axle inboard joint boot.

    3. A001WLKE01

      Place SST onto the front axle inboard joint boot clamp, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    4. Tighten SST so that the front axle inboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. Remove SST.

    6. A001VZYE02

      Using SST, measure the clearance of the front axle inboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.05 to 0.16 in.)

      If the clearance is outside the specified range, retighten SST.

  13. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. Install the front No. 2 axle inboard joint boot clamp onto the front axle inboard joint boot.

    2. A001USPE01

      Place SST onto the front No. 2 axle inboard joint boot clamp, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    3. Tighten SST so that the front No. 2 axle inboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    4. Remove SST.

    5. A001Y6KE20

      Using SST, measure the clearance of the front No. 2 axle inboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.05 to 0.16 in.)

      If the clearance is outside the specified range, retighten SST.

  14. INSPECT FRONT DRIVE SHAFT ASSEMBLY

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