MANUAL TRANSAXLE ASSEMBLY(When Not Using the Engine Support Bridge) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the manual transaxle assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point

  • Lane departure alert system (w/ Steering Control)

  • Simple intelligent parking assist system*1

  • Toyota parking assist-sensor system (w/ Simple Intelligent Parking Assist System)

  • Pre-collision system

Click here

Initialize back door lock Power door lock control system

Click here

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) Stop and start system

Click here

Front wheel alignment adjustment

Perform the following procedures in the order shown:


  1. Clear zero point calibration data and store system information

  2. Perform yaw rate and acceleration sensor zero point calibration and store system information

  • VSC disabled or malfunctions

  • DTCs are stored

  • Slip indicator light illuminates

  • ABS warning light illuminates

Click here


CAUTION:


  • A005PAKC01
    *a Heavy object exceeding the capacity of the transmission jack

    Because the manual transaxle assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.

  • If work is not performed according to the procedures described in the repair manual, there is a danger that the transmission jack could drop and components could fall down.


  • A005OO6

    When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.

  • Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

Note

When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release cylinder with bearing assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  2. INSTALL ENGINE HANGER

    Click here

  3. REMOVE STARTER ASSEMBLY

    Click here

  4. REMOVE FLYWHEEL HOUSING SIDE COVER

    Click here

  5. DISCONNECT WIRE HARNESS


    1. A005PZXC01
      *1 Back-up Light Switch Assembly Connector
      *2 Transmission Revolution Sensor Connector

      Disconnect the back-up light switch assembly connector.

    2. Disconnect the transmission revolution sensor connector.

    3. Remove the bolt.

    4. Disengage the clamp and separate the wire harness from the manual transaxle assembly.

    5. A005P4C

      Disengage the 3 clamps and separate the heated oxygen sensor wire harness from the front suspension crossmember sub-assembly.

    6. A005ODI

      Disconnect the neutral position switch connector.

    7. Disengage the 3 clamps and separate the wire harness from the manual transaxle assembly.

  6. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

    Click here

  7. REMOVE MANIFOLD SUPPORT BRACKET

    Click here

  8. REMOVE ENGINE ASSEMBLY


    1. A005OMIE01

      Remove the 7 bolts and engine assembly from the manual transaxle assembly.

      Tech Tips


      • Bolt (A): Remove from manual transaxle assembly side.

      • Bolt (B): Remove from engine assembly side.

  9. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A005OWX

      Remove the bolt and front suspension crossmember sub-assembly from the No. 2 engine moving control rod.

  10. REMOVE NO. 2 ENGINE MOVING CONTROL ROD

    A005OCR

    1. Remove the 4 bolts and No. 2 engine moving control rod from from the manual transmission case.

  11. REMOVE ENGINE MOUNTING BRACKET LH


    1. A005Q1X

      Remove the 5 bolts and engine mounting bracket LH from the manual transmission case.

  12. REMOVE BLEEDER CLUTCH RELEASE TUBE

    Click here

  13. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A005P0I

      Remove the bolt and clutch flexible hose bracket from the manual transmission case.

  14. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  15. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

    Click here

  16. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    Click here

  17. REMOVE NO. 1 HEATER BRACKET SUB-ASSEMBLY


    1. A005PTF

      Remove the bolt and No. 1 heater bracket sub-assembly from the manual transmission case.

  18. REMOVE WIRE HARNESS CLAMP BRACKET

    A005OF6

    1. Remove the bolt and wire harness clamp bracket from the manual transmission case.

  19. REMOVE CONTROL CABLE BRACKET ASSEMBLY


    1. A005PIB

      Remove the 3 bolts and control cable bracket assembly from the manual transmission case.

  20. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A005PYK

      Remove the bolt and speedometer driven hole cover sub-assembly from the front transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.