CLUTCH PEDAL(for LHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the clutch pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point

  • Lane departure alert system (w/ Steering Control)

  • Simple intelligent parking assist system*1

  • Toyota parking assist-sensor system (w/ Simple Intelligent Parking Assist System)*1

  • Pre-collision system

Click here

Initialize back door lock Power door lock control system

Click here

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)*2 Stop and start system

Click here


CAUTION:

A001W55

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

Click here

PROCEDURE


  1. REMOVE AIR CONDITIONER UNIT ASSEMBLY


  2. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY


    1. A001VOB

      Remove the clip from the clevis pin.

    2. Remove the clevis pin and disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.

  3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY


    1. A001VRM

      Disconnect the 2 connectors.

    2. Disengage the clamp from the clutch pedal support assembly.

    3. A001WMV

      Remove the bolt and No. 4 instrument panel bracket from the clutch pedal support assembly.

    4. Remove the 2 nuts and clutch pedal support assembly from the clutch master cylinder assembly.

  4. REMOVE CLUTCH SWITCH ASSEMBLY

    Click here

  5. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY

    Click here

  6. REMOVE CLUTCH PEDAL SPRING


    1. A001VL8

      Move the pedal to the full stroke position and remove the clutch pedal spring.

  7. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A001XA1

      Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.

  8. REMOVE CLUTCH PEDAL SPRING HOLDER


    1. A001WHY

      Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.

  9. REMOVE CLUTCH PEDAL TURNOVER BUSH


    1. A001SRU

      Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.

  10. REMOVE CLUTCH PEDAL SHAFT COLLAR


    1. A001WP9

      Remove the 2 clutch pedal bushes and clutch pedal shaft collar from the clutch pedal sub-assembly.

  11. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. A001SB4

      Using SST and a hammer, tap out the clutch master cylinder push rod clevis bush from the clutch pedal sub-assembly.

      SST
      09201-01055   ( 09951-07100 )

  12. REMOVE CLUTCH PEDAL PAD


    1. A001UDD

      Remove the clutch pedal pad from the clutch pedal sub-assembly.