RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK PLUG


    1. Install the O-ring to the radiator drain cock plug.

      Note

      Replace the O-ring if it is damaged.

    2. Install the radiator drain cock plug.

  2. INSTALL RADIATOR SUPPORT GROMMET


    1. Install the 2 radiator support grommets to the radiator assembly.

  3. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions to the radiator assembly.

  4. INSTALL RADIATOR ASSEMBLY


    1. Engage the 2 guides.

    2. Engage the 2 claws to install the fan shroud assembly to the radiator assembly.

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

    3. Install the radiator assembly together with the fan shroud assembly to the vehicle.

  5. INSTALL COOLER CONDENSER ASSEMBLY

    Click here

  6. CONNECT COOLER REFRIGERANT LIQUID PIPE A

    Click here

  7. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  8. INSTALL NO. 1 RADIATOR AIR GUIDE LH

    Click here

  9. INSTALL NO. 1 RADIATOR AIR GUIDE RH

    Click here

  10. INSTALL FRONT BUMPER REINFORCEMENT

    Click here

  11. INSTALL FRONT BUMPER ENERGY ABSORBER

    Click here

  12. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

    2. Engage the clamp to the fan shroud.

  13. CONNECT NO. 3 RADIATOR HOSE


    1. Connect the No. 3 radiator hose to the radiator assembly and slide the clip to secure it.

  14. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose to the radiator assembly and slide the clip to secure it.

    2. Engage the 4 clamps to the fan shroud.

  15. CONNECT NO. 1 WATER BY-PASS HOSE


    1. Connect the No. 1 water by-pass hose to the radiator assembly and slide the clip to secure it.

  16. CONNECT RADIATOR PIPE


    1. Connect the radiator pipe to the fan shroud, and then install the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  17. INSTALL NO. 2 RADIATOR AIR GUIDE


    1. Engage the 4 claws to install the No. 2 radiator air guide to the radiator assembly.

  18. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly together with the hood lock support sub-assembly to the vehicle with the 5 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Engage the clamp to connect the wire harnesses to the cooling fan ECU and fan shroud.

    3. Engage the 3 clamps to connect the wire harness to the horn and hood lock support assembly.

    4. Engage the clamp to connect the hood control cable sub-assembly to the upper radiator support sub-assembly.

  19. INSTALL HOOD LOCK ASSEMBLY


  20. INSTALL HOOD LOCK NUT CAP

    Click here

  21. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

    Click here

  22. INSTALL NO. 1 RADIATOR GRILLE RETAINER

    Click here

  23. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY


    1. Install the front bumper upper reinforcement sub-assembly to the vehicle with the 4 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  24. INSTALL NO. 1 AIR CLEANER INLET


    1. Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  25. INSTALL HEADLIGHT ASSEMBLY LH


  26. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  27. ADD ENGINE COOLANT

    Click here

  28. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  29. INSPECT FOR COOLANT LEAK

    Click here

  30. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  31. WARM UP ENGINE

    Click here

  32. INSPECT FOR REFRIGERANT LEAK

    Click here