STARTER(for Denso Made with Stop and Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A005P9R

      Remove the nut and disconnect the field coil lead wire from terminal C.

    2. A001X42

      While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts.

    3. A001TEAC02
      *a Hook
      *b Pinion Drive Lever

      While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A001V9JC02
      *1 Starter Yoke Assembly
      *a Starter Commutator End Frame Assembly

      Using a T25 "TORX" socket wrench, remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A001Y85C03
      *1 Starter Commutator End Frame Assembly
      *2 Starter Yoke Assembly
      *a Field Coil Lead Wire

      Remove the 2 screws.

    2. While holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A001U41C06
      *a Brush Spring
      *b Brush

      Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.

    2. Remove the starter brush holder assembly from the starter armature assembly.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. A001WZ2C01
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  6. REMOVE STARTER ARMATURE PLATE


    1. A001TTTC02
      *1 Starter Yoke Assembly
      *2 Starter Drive Housing Assembly
      *a Starter Armature Plate

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

  7. REMOVE PLANETARY GEAR


    1. A001WW7

      Remove the 3 planetary gears from the starter drive housing assembly.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A001XVAC02
      *1 Starter Center Bearing Clutch Sub-assembly
      *2 Starter Drive Housing Assembly
      *a Pinion Drive Lever
      *b Rubber Seal

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.