FUEL PUMP DISASSEMBLY

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Note

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the No. 1 plate sub-assembly.

A001XW8C01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP


    1. A001U21

      Disconnect the fuel pump harness connector.

    2. Disengage the 2 clamps and disconnect the fuel pump harness from the fuel suction tube with pump and gauge assembly.

    3. A001YEZC04
      *1 No. 1 Plate Sub-assembly
      B00495X Pull
      B0049DE Slide

      Disengage the claw and slide the No. 1 plate sub-assembly and then remove that from the fuel sub-tank sub-assembly.

    4. A001XLE

      Disengage the 4 claws, and remove the fuel pump from the fuel sub-tank sub-assembly.

    5. A001XQMC01
      *1 Fuel Pump
      *2 No. 1 Fuel Suction Support

      Disengage the 3 claws, and remove the fuel pump from the No. 1 fuel suction support.

    6. A001WL0

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    7. A001XNLC02
      *1 O-ring
      *2 Fuel Pump Spacer

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.