FUEL SENDER GAUGE ASSEMBLY(for AWD) INSTALLATION

PROCEDURE

1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

   
   

   1. Engage the claw to install the No. 2 fuel sender gauge assembly to the fuel tank vent tube assembly.

      Note

      Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

   2. Connect the No. 2 fuel sender gauge assembly connector.

   3. Engage the 2 clamps to connect the wire harness.

      Note

      Do not damage the wire harness.

2. INSTALL FUEL TANK VENT TUBE ASSEMBLY

   
   

   1. Install a new fuel suction tube set gasket to the fuel tank assembly.

   2. Connect the fuel return vent tube sub-assembly and install the fuel tank vent tube assembly to the fuel tank assembly.

      Note

      Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

   3. Align the protrusions of the fuel tank vent tube assembly with the notches in the fuel tank assembly.

      Tech Tips

      Perform the same procedure as for the fuel suction tube with pump and gauge assembly.

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3. INSTALL FUEL PUMP GAUGE RETAINER

   Tech Tips

   Perform the same procedure as for the fuel suction tube with pump and gauge assembly.

   Click here

4. INSTALL REAR FLOOR SERVICE HOLE COVER RH

   
   

   1. Remove any remaining butyl tape from the rear floor service hole cover RH and vehicle body.

   2. Clean the installation surfaces of the rear floor service hole cover RH and vehicle body.

   3. Connect the fuel return vent tube sub-assembly connector.

   4. Install the rear floor service hole cover RH with new butyl tape.

5. INSTALL FUEL SENDER GAUGE ASSEMBLY

   
   

   1. Engage the claw to install the fuel sender gauge assembly to the fuel suction tube with pump and gauge assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

   2. Connect the fuel sender gauge assembly connector.

   3. Install the harness protector to the wire harness.

      Note

      Do not damage the wire harness.

   4. Engage the 2 clamps to connect the wire harness.

      Note

      Do not damage the wire harness.

6. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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