FUEL TANK(for AWD) INSTALLATION

PROCEDURE


  1. INSTALL CHARCOAL CANISTER OUTLET HOSE


    1. Engage the clamp to install the charcoal canister outlet hose to the fuel tank assembly.

  2. INSTALL NO. 6 FUEL TANK CUSHION


    1. Install 3 new No. 6 fuel tank cushions to the fuel tank assembly.

  3. INSTALL FUEL TANK ASSEMBLY

    CAUTION:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

    A001XAY

    1. Set the fuel tank assembly on an engine lifter.

      Note

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly with No. 1 fuel tank band sub-assemblies with the 4 bolts.

    3. A001Y17N01

      Tighten the 4 bolts in the order shown in the illustration.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Note


      • Be careful not to drop the fuel tank assembly.

      • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

  4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A001Y9Y

      Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Click here

  5. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A001WQD

      Connect the No. 1 fuel evaporation tube sub-assembly to the fuel pipe.

  6. CONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A001XDUC02
      *a Top of Vehicle
      *b 120°

      Connect the fuel tank to filler pipe hose to the fuel tank assembly and tighten the clamp to secure it.

      Tech Tips

      Make sure the clamp and fuel tank to filler pipe hose are positioned within the area shown in the illustration.

  7. CONNECT FUEL TANK BREATHER TUBE


    1. A001T2Z

      Connect the fuel tank breather tube to the fuel tank filler pipe sub-assembly.

      Click here

  8. CONNECT CHARCOAL CANISTER OUTLET HOSE

    A001UMIC01
    *a 120°
    *b Paint Mark
    *c Top of Vehicle

    1. Connect the charcoal canister outlet hose to the fuel tank filler pipe sub-assembly and slide the hose clip to secure it.

  9. INSTALL NO. 1 FUEL TANK PROTECTOR


    1. Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.

  10. INSTALL NO. 2 FUEL TANK PROTECTOR


    1. Install the No. 2 fuel tank protector to the fuel tank assembly with the nut and 4 clips.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }
  11. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A001Y33N01

      Install the rear floor side member cover LH with the clip (B).

    2. Install the 2 bolts and 2 clips (A).

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
  12. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A001VJEN01

      Install the rear floor side member cover RH with the clip (B).

    2. Install the 2 bolts and 2 clips (A).

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
  13. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  14. INSTALL EXHAUST PIPE ASSEMBLY

    Click here

  15. INSTALL FUEL TANK VENT TUBE ASSEMBLY

    Click here

  16. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  17. ADD FUEL