ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after replacing the ignition coil assembly or fuel injector assembly or Fuel pump assembly.

Click here

PROCEDURE


  1. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket to the timing chain cover assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the wire harness clamp bracket to the stiffening crankcase assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install the 2 wire harness clamp brackets to the stiffening crankcase assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the wire harness clamp bracket to the cylinder head sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Install the 2 wire harness clamp brackets to the cylinder head cover sub-assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL DRIVE SHAFT BEARING BRACKET (for AWD)


    1. Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      63.7 N*m  { 650 kgf*cm, 47 ft.*lbf }

  3. INSTALL STUD BOLT


    1. Using an E8 "TORX" socket wrench, install the 2 stud bolts to the timing chain cover assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL NO. 1 HEAT INSULATOR BRACKET


    1. Install the No. 1 heat insulator bracket to the cylinder block sub-assembly with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL NO. 1 WATER BY-PASS HOSE


    1. Install the No. 1 water by-pass hose to the water inlet and slide the clip to secure it.

  6. INSTALL VACUUM PUMP ASSEMBLY

    Click here

  7. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A005P05C02
      *1 Water By-pass Pipe Union Bolt

      Install a new water inlet pipe gasket and temporarily install the water by-pass pipe sub-assembly to the cylinder head sub-assembly with the water by-pass pipe union bolt and 3 bolts (A).

    2. Tighten the water by-pass pipe union bolt and 3 bolts in the order shown in the illustration.

      Torque:
      Water By-pass Pipe Union Bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL FUEL VAPOR FEED PIPE


    1. Install the fuel vapor feed pipe to the cylinder head cover sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL NO. 1 IGNITION COIL

    Click here

  10. INSTALL FUEL PUMP ASSEMBLY

    Click here

  11. INSTALL FUEL INJECTOR ASSEMBLY

    Click here

  12. INSTALL TURBOCHARGER SUB-ASSEMBLY

    Click here