ENGINE UNIT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the engine assembly disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link

  • Replacement of camshaft timing gear assembly

  • Replacement of camshaft timing exhaust gear assembly

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

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PROCEDURE


  1. REMOVE TURBOCHARGER SUB-ASSEMBLY

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  2. REMOVE FUEL INJECTOR ASSEMBLY

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  3. REMOVE FUEL PUMP ASSEMBLY

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  4. REMOVE NO. 1 IGNITION COIL

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  5. REMOVE FUEL VAPOR FEED PIPE


    1. A005PJH

      Remove the 2 bolts and fuel vapor feed pipe from the cylinder head cover sub-assembly.

  6. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A005P05

      Remove the water by-pass pipe union bolt and water inlet pipe gasket.

    2. Remove the 3 bolts and water by-pass pipe sub-assembly from the cylinder head sub-assembly.

  7. REMOVE VACUUM PUMP ASSEMBLY

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  8. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A005OI7

      Slide the clip and remove the No. 1 water by-pass hose from the water inlet.

  9. REMOVE NO. 1 HEAT INSULATOR BRACKET


    1. A005P67

      Remove the bolt and No. 1 heat insulator bracket from the cylinder block sub-assembly.

  10. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A005PAQ

      Remove the 3 bolts and 2 wire harness clamp brackets from the cylinder head cover sub-assembly.

    2. A005PRP

      Remove the bolt and wire harness clamp bracket from the cylinder head sub-assembly.

    3. A005PXE

      Remove the 3 bolts and 2 wire harness clamp brackets from the stiffening crankcase assembly.

    4. A005P3O

      Remove the bolt and wire harness clamp brackets from the stiffening crankcase assembly.

    5. A005QEN

      Remove the 2 bolts and wire harness clamp bracket from the timing chain cover assembly.

  11. REMOVE DRIVE SHAFT BEARING BRACKET (for AWD)


    1. A005Q0F

      Remove the 3 bolts and drive shaft bearing bracket from the stiffening crankcase assembly.

  12. REMOVE STUD BOLT


    1. A005PGB

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts from the timing chain cover assembly.