3ZR-FAE STARTING SERVICE DATA

Starter Assembly
Tester Connection	Condition	Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50	11.5 V	Below 90 A

Magnet Starter Switch Assembly
Tester Connection	Condition	Specified Condition
Terminal 50 - Terminal C	Always	Below 1 Ω
Terminal 50 -Magnet switch body	Always	Below 2 Ω

Starter Armature Assembly
Tester Connection	Condition	Specified Condition
Segment - Segment	Always	Below 1 Ω
Segment - Starter armature core	Always	10 kΩ or higher

Commutator for runout	Standard Runout	0.02 mm (0.000787 in.)
Commutator for runout	Maximum Runout	0.04 mm (0.00157 in.)

Commutator diameter	Standard Diameter	25.9 mm (1.0197 in.)
Commutator diameter	Minimum Diameter	24.9 mm (0.9803 in.)

Undercut depth	Standard Undercut Depth	0.9 mm (0.0354 in.)
Undercut depth	Minimum Undercut Depth	0.4 mm (0.0157 in.)

Starter Brush Holder Assembly
Brush length	Standard Length	10.2 mm (0.402 in.)
Brush length	Minimum Length	7.0 mm (0.276 in.)

Tester Connection

Condition

Specified Condition

A - B

A - C

B - D

C - D

Always

10 kΩ or higher

A - D

B - C

Below 1 Ω

Engine Switch
Tester Connection	Condition	Specified Condition
5 (SS1) - 6 (AGND)	Not pushed	10 kΩ or higher
1 (SS2) - 6 (AGND)	Not pushed	10 kΩ or higher
5 (SS1) - 6 (AGND)	Pushed	Below 1 Ω
1 (SS2) - 6 (AGND)	Pushed	Below 1 Ω
	Battery positive (+) →Terminal 9 (SWIL) Battery negative (-) →Terminal 6 (AGND)	Illuminates

Ignition or Starter Switch Assembly
Tester Connection	Condition	Specified Condition
Between all terminals	LOCK	10 kΩ or higher
5 (AM1) - 7 (ACC)	ACC	Below 1 Ω
5 (AM1) - 7 (ACC) - 8 (IG1)	ON	Below 1 Ω
3 (IG2) - 4 (AM2)	ON	Below 1 Ω
5 (AM1) - 6 (ST1) - 8 (IG1)	START	Below 1 Ω
2 (ST2) - 3 (IG2) - 4 (AM2)	START	Below 1 Ω

Starter Relay Assembly
Tester Connection	Condition	Specified Condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω