8NR-FTS STARTING SERVICE DATA

Starter Assembly (for Denso Made with Stop and Start System)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 100 A
Starter Armature Assembly (for Denso Made with Stop and Start System)
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher
Commutator for runout Maximum Runout 0.05 mm (0.00197 in.)
Commutator diameter Standard Diameter 29 mm (1.1417 in.)
Minimum Diameter 28 mm (1.1024 in.)
Undercut depth Standard Undercut Depth 0.7 mm (0.0276 in.)
Minimum Undercut Depth 0.4 mm (0.0157 in.)
Starter Brush Holder Assembly (for Denso Made with Stop and Start System)
Brush length Standard Length 14.4 mm (0.567 in.)
Minimum Length 9.0 mm (0.354 in.)
Tester Connection Condition Specified Condition

A - B

A - C

B - D

C - D

 Always 10 kΩ or higher

A - D

B - C

 Below 1 Ω
Brush spring load Standard Spring Load 22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)
Minimum Spring Load 13.8 N (1.41 kgf, 3.1 lbf)
Magnet Starter Switch Assembly (for Denso Made with Stop and Start System)
Tester Connection Condition Specified Condition
Terminal 50 - Terminal C Always Below 1 Ω
Terminal 50 -Magnet starter switch assembly body Below 2 Ω
Starter Assembly (for Denso Made without Stop and Start System)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 90 A
Magnet Starter Switch Assembly (for Denso Made without Stop and Start System)
Tester Connection Condition Specified Condition
Terminal 50 -Magnet starter switch assembly body Always Below 2 Ω
Starter Armature Assembly (for Denso Made without Stop and Start System)
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher
Commutator for runout Maximum Runout 0.05 mm (0.00197 in.)
Commutator diameter Standard Diameter 25.0 mm (0.984 in.)
Minimum Diameter 24.0 mm (0.945 in.)
Undercut depth Standard Undercut Depth 0.7 mm (0.0276 in.)
Minimum Undercut Depth 0.2 mm (0.00787 in.)
Starter Brush Holder Assembly (for Denso Made without Stop and Start System)
Brush length Standard Length 11.6 mm (0.457 in.)
Minimum Length 7.6 mm (0.299 in.)
Starter Assembly (for Valeo Made Cold Area Specification Vehicles)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 110 A
Starter Assembly (for Valeo Made except Cold Area Specification Vehicles)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 90 A
Engine Switch
Tester Connection Condition Specified Condition
5 (SS1) - 6 (AGND) Not pushed 10 kΩ or higher
1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND) Pushed Below 1 Ω
1 (SS2) - 6 (AGND)
Battery positive (+) →Terminal 9 (SWIL) Battery negative (-) →Terminal 6 (AGND) Illuminates
Ignition or Starter Switch Assembly
Tester Connection Condition Specified Condition
Between all terminals LOCK 10 kΩ or higher
5 (AM1) - 7 (ACC) ACC Below 1 Ω
5 (AM1) - 7 (ACC) - 8 (IG1) ON Below 1 Ω
3 (IG2) - 4 (AM2)
5 (AM1) - 6 (ST1) - 8 (IG1) START Below 1 Ω
2 (ST2) - 3 (IG2) - 4 (AM2)
Starter Relay Assembly
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω