GRILLE SHUTTER REASSEMBLY

PROCEDURE


  1. INSTALL NO. 5 RADIATOR GRILLE SEAL

    Tech Tips

    When installing the No. 5 radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new No. 5 radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B006I14C01
      *a Line

      Install the No. 5 radiator grille seal as shown in the illustration.

      Tech Tips

      Install a No. 5 radiator grille seal along the line on the radiator shutter.

  2. INSTALL RADIATOR GRILLE SEAL

    Tech Tips

    When installing the radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B006I99C01
      *1 No. 5 Radiator Grille Seal
      *a Line

      Install the radiator grille seal as shown in the illustration.

      Tech Tips

      Install a radiator grille seal along the line on the radiator shutter.

  3. INSTALL NO. 3 RADIATOR GRILLE SEAL

    Tech Tips

    When installing the No. 3 radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new No. 3 radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B006IZ9C01
      *1 Radiator Grille Seal
      *a Line

      Install the No. 3 radiator grille seal as shown in the illustration.

      Tech Tips

      Install a No. 3 radiator grille seal along the line on the radiator shutter.

  4. INSTALL NO. 4 RADIATOR GRILLE SEAL

    Tech Tips

    When installing the No. 4 radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new No. 4 radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B006HM1C01
      *a Edge of Radiator Shutter Surface

      Install the No. 4 radiator grille seal as shown in the illustration.

      Tech Tips

      Install a No. 4 radiator grille seal along the edge of radiator shutter surface.

  5. INSTALL NO. 6 RADIATOR GRILLE SEAL

    Tech Tips

    When installing the No. 6 radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new No. 6 radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B006IBEC01
      *a Line

      Install the No. 6 radiator grille seal as shown in the illustration.

      Tech Tips

      Install a No. 6 radiator grille seal along the line on the radiator shutter.

  6. INSTALL NO. 2 RADIATOR GRILLE SEAL

    Tech Tips

    When installing the No. 2 radiator grille seal, heat the radiator shutter using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Shutter 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006I36C23
    *a Heated Part
    *b Heat Light

    Note

    Do not heat the radiator shutter excessively.


    1. Clean the radiator shutter surface.


      1. Using a heat light, heat the radiator shutter surface.

      2. Remove any remaining double-sided tape from the radiator shutter.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the radiator shutter.

    3. Remove the release paper from a new No. 2 radiator grille seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Install the No. 2 radiator grille seal as shown in the illustration.

      B006HJ7C01
      *1 No. 6 Radiator Grille Seal *a Line

      Tech Tips

      Install a No. 2 radiator grille seal along the line on the radiator shutter.

  7. INSTALL SWING GRILLE ACTUATOR ASSEMBLY


    1. When installing a new swing grille actuator assembly:


      1. Open the grille shutter fin as shown in the illustration.

        A003L35
    2. B006IFUC01
      B006IFV Install in this Direction

      Install the swing grille actuator assembly as shown in the illustration.

  8. INSTALL MOTOR COVER


    1. B006HI4C01
      B006IFV Install in this Direction

      Engage the 4 claws as shown in the illustration to install the motor cover.