FRONT BUMPER REASSEMBLY

PROCEDURE


  1. INSTALL FRONT BUMPER SIDE SUPPORT LH


    1. B006IQ3C01
      B006IFV Install in this Direction

      Engage the claw as shown in the illustration.

    2. B006I30C01
      B006IFV Install in this Direction

      Engage the clip as shown in the illustration.

    3. A003MBH

      Install the front bumper side support LH with the bolt.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

  2. INSTALL FRONT BUMPER SIDE SUPPORT RH


    1. B006H8OC01
      B006IFV Install in this Direction

      Engage the claw as shown in the illustration.

    2. B006IHQC01
      B006IFV Install in this Direction

      Engage the clip and install the front bumper side support RH as shown in the illustration.

  3. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH


    1. A003KJD

      Install the front bumper extension sub-assembly LH with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT


    1. A003NWS

      Install the No. 2 front bumper reinforcement with the 4 nuts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  6. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. Engage the 2 guides as shown in the illustration.

      B006ICTC01
      B006IFV Install in this Direction - -

    2. Install the front bumper reinforcement sub-assembly with the 8 bolts.

      A003LJD
      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    3. Engage the 9 clamps.

      A003LN9

    4. Install the No. 1 cooler refrigerant discharge hose.

      Click here

    5. Install the headlight assembly RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

    6. Install the fender apron mudguard seal sub-assembly RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

  7. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY

    Click here

  8. INSTALL THERMISTOR ASSEMBLY

    Click here

  9. INSTALL LOWER FRONT BUMPER ABSORBER


    1. A003LHT

      Install the lower front bumper absorber with the 3 clips.

  10. INSTALL FRONT BUMPER ENERGY ABSORBER


    1. B006HXNC01
      B006IFV Install in this Direction

      Engage the 4 guides as shown in the illustration to install the front bumper energy absorber.

  11. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY


    1. B006IE6C01
      B006IFV Install in this Direction

      Engage the 2 guides and 2 claws as shown in the illustration.

    2. A003LGI

      Install the radiator grille emblem assembly with 2 new spring nuts.

  12. INSTALL FRONT BUMPER CENTER BAR


    1. B006IDPC01
      B006IFV Install in this Direction

      Engage the 2 guides as shown in the illustration.

    2. A003OO8

      Install the 2 outside moulding retainers.

    3. A003LFK

      Install the front bumper center bar with the 8 clips.

  13. INSTALL HOOD TO FRONT END PANEL SEAL

    Tech Tips

    When installing the hood to front end panel seal, heat the radiator grille sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Radiator Grille Sub-assembly 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006I36C23
    *a Heated Part
    *b Heat Light

    Note

    Do not heat the Radiator Grille Sub-assembly excessively.


    1. Clean the radiator grille sub-assembly surface.


      1. Using a heat light, heat the radiator grille sub-assembly surface.

      2. Remove any remaining double-sided tape from the radiator grille sub-assembly.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new hood to front end panel seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Engage the guide and attach the double-sided tape.

      B006HHZC02
      B006IOI Double-sided Tape - -
    4. B006I47C01
      B006IFV Install in this Direction (1)
      B006IV0 Install in this Direction (2)

      Engage the 2 guides to install the hood to front end panel seal as shown in the illustration.

  14. INSTALL FRONT BUMPER EXTENSION LH


    1. B006H86C01
      B006IFV Install in this Direction

      Engage the 6 guides and 3 claws as shown in the illustration.

    2. A003KCR

      Install the clip.

    3. Install the front bumper extension LH with the 6 screws.

  15. INSTALL FRONT BUMPER EXTENSION RH

    Tech Tips

    Use the same procedure as for the LH side.

  16. INSTALL FRONT BUMPER PAD

    Tech Tips


    • When installing the front bumper pad, heat the front bumper assembly using a heat light.

    • Use the same procedure for the RH side and LH side.

    Heating Temperature
    Item Temperature
    Front Bumper Assembly 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006I36C23
    *a Heated Part
    *b Heat Light

    Note

    Do not heat the Front bumper assembly excessively.


    1. Clean the front bumper assembly surface.


      1. Using a heat light, heat the front bumper assembly surface.

      2. Remove any remaining double-sided tape from the front bumper assembly.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new front bumper pad.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B006IBPC01
      B006IOI Double-sided Tape

      Install the front bumper pad as shown in the illustration.

  17. INSTALL FRONT BUMPER HOLE COVER LH


    1. B006HT4C01
      *a Hook
      B006IFV Install in this Direction

      Engage the hook.

    2. Engage the 2 claws as shown in the illustration to install the front bumper hole cover LH.

  18. INSTALL FRONT BUMPER HOLE COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

  19. INSTALL FOG LIGHT COVER LH


    1. A003KMW

      Engage the 5 claws to install the fog light cover LH.

  20. INSTALL FOG LIGHT COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

  21. INSTALL NO. 3 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)


    1. Engage the 7 clamps to install the No. 3 engine room wire.

      A003KIE

  22. INSTALL FRONT TURN SIGNAL LIGHT ASSEMBLY LH

    Click here

  23. INSTALL FRONT TURN SIGNAL LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  24. INSTALL FRONT FENDER LINER RETAINER


    1. A003L4Z

      Engage the 2 claws to install the 2 front fender liner retainers.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  25. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET

    Tech Tips

    When installing the front bumper extension mounting bracket, heat the front bumper assembly using a heat light.

    Heating Temperature
    Item Temperature
    Front Bumper Assembly 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006I36C23
    *a Heated Part
    *b Heat Light

    Note

    Do not heat the Front bumper assembly excessively.


    1. Clean the front bumper assembly surface.


      1. Using a heat light, heat the front bumper assembly surface.

      2. Remove any remaining double-sided tape from the front bumper assembly.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new front bumper extension mounting bracket.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B006IRAC01
      B006IFV Install in this Direction

      Engage the 2 guides as shown in the illustration.

    4. A003JZ0

      Install the front bumper extension mounting bracket with the 2 screws.

  26. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Toyota Safety Sense P)

    Click here

  27. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

    Click here

  28. INSTALL FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

    Click here

  29. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

    Click here

  30. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

    Click here

  31. INSTALL ULTRASONIC SENSOR CLIP (w/ Intuitive Parking Assist System)

    Click here

  32. INSTALL FRONT SIDE ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

    Click here

  33. INSTALL NO. 3 INLET AIR CLEANER


    1. B006IJTC01
      B006IFV Install in this Direction

      Engage the guide and 2 claws as shown in the illustration.

    2. A003L25

      Install the No. 3 inlet air cleaner with the screw.

  34. INSTALL FRONT BUMPER PAD LH


    1. A003LVH

      Engage the guide and claw to install the front bumper pad LH.

  35. INSTALL FRONT BUMPER PAD RH

    Tech Tips

    Use the same procedure as for the LH side.