HEADLIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT UNIT (w/o Adaptive High Beam System)

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. Temporarily install the headlight unit to the housing.

    2. A003O1TC01
      B006IFV Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration to install the headlight unit.

      Tech Tips

      Turn the aiming screws the same number of times as they were turned during removal.

    3. A003K9O

      Engage the pivot collar.

    4. A003MVX

      Connect the connector.

  2. INSTALL HEADLIGHT UNIT (w/ Adaptive High Beam System)

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. Temporarily install the headlight unit to the housing.

    2. A003O1TC01
      B006IFV Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration to install the headlight unit.

      Tech Tips

      Turn the aiming screws the same number of times as they were turned during removal.

    3. A003OPY

      Engage the guide.

    4. Install the 2 screws.

    5. A003OZL

      Engage the clamp.

    6. Connect the 2 connectors.

  3. INSTALL HEADLIGHT LENS GASKET


    1. Completely remove the old headlight lens gasket.

    2. A003OGUC01
      B006IOI Cleaning Area

      Clean the installation groove of the headlight lens.

    3. A003OSQC09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new headlight lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the headlight lens gasket at a 45° angle.

    6. A003ORHC01
      B006HUS Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the headlight lens gasket as shown in the illustration.

      Note

      Gently install the headlight lens gasket without pulling it.

    7. A003KCEC01
      B006IR6 Corner Groove

      Set the headlight lens gasket into the corner groove.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. A003OUFC01
      B006IFV Press in this Direction
      B006IOI Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the headlight lens gasket into the groove to install it.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. A003P3HC01
      B006IR6 Corner Groove

      Repeat the following until the headlight lens gasket reaches the starting position: Temporarily install the headlight lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the headlight lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

      Standard Dimension
      Area Dimension
      A 10 mm (0.394 in.) or more

    11. Check the installation condition of the headlight lens gasket.

      Note


      • Make sure the headlight lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the headlight lens gasket.

      • Make sure to thoroughly check the corners as the headlight lens gasket is likely to be improperly installed in the corners.

  4. INSTALL HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the headlight lens.

    2. A003NP7

      Engage the 7 claws to install the headlight lens to the housing.

      Note

      Make sure all of the claws are engaged.

    3. A003MVIC01
      B006IR6 Screw
      B006IKP "TORX" screw

      Using a T20H "TORX" driver, install the "TORX" screw.

    4. Install the 9 screws.

    5. Check the installation condition of the headlight lens gasket.

      Note

      Make sure the headlight lens gasket is not protruding and completely contacts the headlight lens.

    6. A003LSX

      Install the bracket with the 2 screws.

  5. INSTALL HEADLIGHT GASKET (w/ Adaptive High Beam System)

    Click here

  6. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (w/ Adaptive High Beam System)

    Click here

  7. INSTALL HEADLIGHT GASKET

    Click here

  8. INSTALL NO. 1 HEADLIGHT ECU SUB-ASSEMBLY

    Click here