HEADLIGHT ASSEMBLY DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  2. REMOVE HEADLIGHT GASKET

    Click here

  3. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (w/ Adaptive High Beam System)

    Click here

  4. REMOVE HEADLIGHT GASKET (w/ Adaptive High Beam System)

    Click here

  5. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. A003LSX

      Remove the 2 screws and bracket.

    2. A003MVIC01
      B006IR6 Screw
      B006IKP "TORX" screw

      Remove the 9 screws.

    3. Using a T20H "TORX" driver, remove the "TORX" screw.

    4. A003NBN

      Using a hair dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    5. A003NP7

      Disengage the 7 claws.

    6. Remove the headlight lens from the housing.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  6. REMOVE HEADLIGHT LENS GASKET


    1. A003OGU

      Remove the headlight lens gasket from the housing.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  7. REMOVE HEADLIGHT UNIT (w/o Adaptive High Beam System)

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. A003MVX

      Disconnect the connector.

    2. A003K9O

      Disengage the pivot collar.

    3. A003JWKC01
      B006IFV Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight unit.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. Remove the headlight unit from the housing.

  8. REMOVE HEADLIGHT UNIT (w/ Adaptive High Beam System)

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. A003OZL

      Disconnect the 2 connectors.

    2. Disengage the clamp.

    3. A003OPY

      Remove the 2 screws.

    4. Disengage the guide.

    5. A003JWKC01
      B006IFV Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight unit.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    6. Remove the headlight unit from the housing.