BACK DOOR REASSEMBLY

PROCEDURE

1. INSTALL BACK DOOR NO. 2 WIRE

   
   

   1. 

      Engage the 8 clamps.

   2. Connect the 3 connectors to install the back door No. 2 wire.

2. INSTALL BACK DOOR NO. 1 WIRE

   
   

   1. When reusing the back door No. 1 wire:

      Tech Tips

      Use the same procedure for both No. 4 wiring harness protectors.

      
      

      1. 

         Install in this Direction

         Engage the claw as shown in the illustration to temporarily install a new No. 4 wiring harness protector.

      2. 

         Install in this Direction

         Install the No. 4 wiring harness protector to the grommet as shown in the illustration.

   2. Secure the rope to the back door No. 1 wire with vinyl tape as shown in the illustration.

      

      *a

      Vinyl tape

      *b

      Connector

      Note

      Make sure that the rope is secured with vinyl tape to prevent the rope from separating from the back door No. 1 wire when installing it.

   3. 

      Install in this Direction

      Pass the back door No. 1 wire through the inside of the back door panel sub-assembly as shown in the illustration.

      Note

      This step should not be performed with the back door panel sub-assembly removed from the vehicle.

      Tech Tips

      The back door No. 1 wire is likely to be caught on the parts of the back door panel sub-assembly. If the back door No. 1 wire is caught, gradually install it by moving it back and forth, or by turning it.

   4. 

      Connect the 2 connectors.

   5. 

      Pass the back door No. 1 wire as shown in the illustration.

   6. 

      Engage the 2 clamps.

   7. Connect the 2 connectors to install the back door No. 1 wire.

   8. 

      Install the 3 clips.

   9. 

      Engage the 8 claws to connect the 2 grommets.

3. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

   Click here

4. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

   Click here

5. INSTALL TONNEAU COVER HOOK A (w/ Toyota Safety Sense)

   Click here

6. INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/ Toyota Safety Sense)

   Click here

7. INSTALL NO. 2 ROPE HOOK (w/o Toyota Safety Sense)

   Click here

8. INSTALL ROPE HOOK (w/o Toyota Safety Sense)

   Click here

9. INSTALL REAR SEAT SIDE GARNISH LH

   Click here

10. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

    Click here

11. INSTALL REAR UNDER SIDE COVER LH

    Click here

12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

13. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

14. INSTALL REAR SEAT CUSHION LOCK HOOK

    Click here

15. INSTALL REAR SEAT CUSHION ASSEMBLY LH

    Click here

16. INSTALL REAR SEATBACK ASSEMBLY LH

    Click here

17. INSTALL REAR SEAT HEADREST ASSEMBLY

    Click here

18. INSTALL REAR DECK TRIM COVER

    Click here

19. INSTALL DECK TRIM SERVICE HOLE COVER

    Click here

20. INSTALL DECK FLOOR BOX RH

    Click here

21. INSTALL DECK FLOOR BOX LH

    Click here

22. INSTALL REAR NO. 1 FLOOR BOARD

    Click here

23. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

24. INSTALL REAR NO. 4 FLOOR BOARD

    Click here

25. INSTALL REAR NO. 2 FLOOR BOARD

    Click here

26. INSTALL TONNEAU COVER ASSEMBLY

    Click here

27. INSTALL BACK DOOR STAY BOLT

    Click here

28. INSTALL BACK DOOR STAY ASSEMBLY LH

    Click here

29. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

30. INSTALL BACK DOOR PANEL CUSHION

    
    

    1. 

       Engage the 2 claws to install a new back door panel cushion.

       Tech Tips

       Use the same procedure for the RH side and LH side.

31. INSTALL REAR TELEVISION CAMERA ASSEMBLY

    Click here

32. INSTALL LICENSE PLATE LIGHT ASSEMBLY

    Click here

33. INSTALL BACK DOOR FINISH PANEL COVER

    
    

    1. 

       Install in this Direction

       Engage the guide and 2 claws to install the back door finish panel cover as shown in the illustration.

       Tech Tips

       Use the same procedure for the RH side and LH side.

34. INSTALL BACK DOOR NO. 1 FINISH PANEL PROTECTOR

    
    

    1. 

       Engage the 2 claws to install the back door No. 1 finish panel protector.

35. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY

    Click here

36. INSTALL REAR LIGHT ASSEMBLY LH

    Click here

37. INSTALL REAR LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

38. INSTALL CENTER STOP LIGHT SET

    Click here

39. INSTALL BACK DOOR OUTSIDE GARNISH ASSEMBLY

    Click here

40. INSTALL BACK DOOR LOWER STOPPER

    
    

    1. 

       Engage the guide and install the back door lower stopper with the bolt.

       Tech Tips

       Use the same procedure for the RH side and LH side.

41. INSTALL BACK DOOR LOCK ASSEMBLY

    Click here

42. INSTALL BACK DOOR TRIM BOARD

    
    

    1. 

       Install in this Direction

       Engage the 5 clips to install the back door trim board as shown in the illustration.

    2. 

       Engage the 2 claws.

    3. 

       Install the 2 clips.

43. INSTALL BACK DOOR LOCK COVER

    
    

    1. 

       Install in this Direction

       Engage the 2 claws to install the back door lock cover as shown in the illustration.

44. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

    
    

    1. 

       Install in this Direction

       Engage the 11 clips and 2 claws to install the back door trim board assembly as shown in the illustration.

45. INSTALL DOOR PULL HANDLE

    
    

    1. 

       Engage the 4 claws to install the door pull handle as shown in the illustration.

       Tech Tips

       
       

       • With the back door fully open, install the door pull handle so that the arrow on the backside of door pull handle points down.

       • Use the same procedure for the RH side and LH side.

46. INSTALL BACK DOOR UPPER TRIM PANEL ASSEMBLY

    
    

    1. 

       Install in this Direction

       Engage the 5 clips to install the back door upper trim panel assembly as shown in the illustration.

47. PERFORM CALIBRATION

    Click here