WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Windshield glass sub-assembly Adjust forward recognition camera

  • Dynamic radar cruise control system

  • Lane departure alert system (w/ Steering Control)

  • Pre-crash safety system

  • Forward recognition camera system

  • Adaptive High Beam System

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Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or adaptive high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE


  1. REMOVE WINDSHIELD OUTSIDE MOULDING LH

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  2. REMOVE WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE FRONT WIPER ARM HEAD CAP

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  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

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  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

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  6. REMOVE COWL WATER EXTRACT SHIELD LH

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  7. REMOVE COWL WATER EXTRACT SHIELD RH

    Tech Tips

    Use the same procedure as for the LH side.

  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

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  10. REMOVE AIR CONDITIONING THERMISTOR ASSEMBLY (w/ Humidity Sensor)

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  11. REMOVE RAIN SENSOR (w/ Rain Sensor)

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  12. REMOVE FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

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  13. REMOVE MAP LIGHT ASSEMBLY

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  14. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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  15. REMOVE FRONT PILLAR GARNISH LH

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  16. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  17. REMOVE FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. REMOVE ASSIST GRIP ASSEMBLY

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  19. REMOVE VISOR BRACKET COVER (for LH Side)

    Click here

  20. REMOVE VISOR ASSEMBLY LH

    Click here

  21. REMOVE VISOR HOLDER LH

    Click here

  22. REMOVE VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  23. REMOVE VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  24. REMOVE VISOR HOLDER RH

    Tech Tips

    Use the same procedure as for the LH side.

  25. SEPARATE ROOF HEADLINING ASSEMBLY


    1. w/ Forward Recognition with Heater Hood Sub-assembly:


      1. Disconnect the connector.

    2. Slightly lower the front section of the roof headlining assembly so that the windshield glass sub-assembly can be removed.

      Note

      Do not damage the roof headlining assembly or vehicle interior.

      Tech Tips

      It is not necessary to completely remove the roof headlining assembly.

  26. REMOVE DIGITAL AUDIO BROADCASTING ANTENNA ASSEMBLY (w/ Digital Audio Broadcasting Antenna)

    Click here

  27. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY


    1. B006IC8C01
      B006IOI Protective Tape

      Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

    2. B006I2UC02
      *1 Windshield Glass
      *2 Windshield Outside Moulding
      *a Cut

      Using a knife, cut off the windshield outside moulding as shown in the illustration.

    3. B006J8UC01
      *a Matchmark

      Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the windshield glass is not going to be reused.

    4. B006HXMC01
      *1 Windshield Glass Stopper
      *2 Front Window Inner Center Moulding
      *a Piano Wire

      Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

    5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    6. Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

      Note


      • When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

      • Do not damage the front window inner center moulding.

    7. Disengage the windshield glass stoppers.

      B006J2VC01
      *A for 1-piece Type *B for 2-piece Type
      *1 No. 1 Windshield Glass Stopper *2 No. 2 Windshield Glass Stopper

      Note


      • The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.

      • To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

      Tech Tips

      Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

    8. Using suction cups, remove the windshield glass sub-assembly.

      Note


      • Be careful not to drop the windshield glass sub-assembly.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

  28. REMOVE WINDOW GLASS ADHESIVE DAM


    1. When reusing the windshield glass:


      1. B006HIXC01
        *A Back Side

        Using a scraper, remove the window glass adhesive dam.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the window glass adhesive dam with a new one.

  29. REMOVE WINDSHIELD OUTSIDE MOULDING


    1. When reusing the windshield glass:


      1. B006HX0C01
        *A Back Side

        Using a scraper, remove the windshield outside moulding.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the windshield outside moulding with a new one.

  30. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)


    1. When reusing the windshield glass:


      1. B006HIUC01
        *A Back Side

        Using a scraper, remove the 2 No. 1 windshield glass stoppers.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

  31. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. When reusing the windshield glass:


      1. B006H9HC01
        *A Back Side

        Using a scraper, remove the 2 No. 2 windshield glass stoppers.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  32. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. B006HX4

      Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

      Note

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

  33. REMOVE FRONT WINDOW INNER CENTER MOULDING

    Tech Tips

    Perform the following procedure only when replacement of a front window inner center moulding is necessary.


    1. B006I3LC01
      *A Back Side
      *a Matchmark

      Place matchmarks on the windshield glass at the locations indicated in the illustration.

    2. Using a scraper, remove the front window inner center moulding.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the front window inner center moulding with a new one.

  34. CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. B006ICM

        Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

        Note

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note


        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean it with a non-residue solvent.

  35. CLEAN VEHICLE BODY


    1. Clean and shape the contact surface of the vehicle body.


      1. B006IBTC02
        *a Vehicle Body
        B006IOI Adhesive

        Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 mm (0.0394 in.) or more

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tech Tips

        Even if all of the adhesive has been removed, clean the vehicle body.