CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. A003LRDC01
      B006IFV Install in this Direction

      Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz)
      Compressor Oil
      ND-OIL 11 or equivalent

  2. INSTALL NO. 1 RADIATOR AIR GUIDE LH


    1. A003MVJC01
      B006IFV Install in this Direction

      Engage the guide and claw to install a new No. 1 radiator air guide LH as shown in the illustration.

  3. INSTALL NO. 3 RADIATOR TO SUPPORT SEAL


    1. A003ND0C01
      B006IFV Install in this Direction

      Engage the guide to install the No. 3 radiator to support seal as shown in the illustration.

    2. Install the clip.

  4. INSTALL NO. 1 RADIATOR AIR GUIDE RH


    1. A003OY9C01
      B006IFV Install in this Direction

      Engage the guide and claw to install a new No. 1 radiator air guide RH as shown in the illustration.

  5. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL


    1. A003KUXC01
      B006IFV Install in this Direction

      Engage the guide to install the No. 2 radiator to support seal as shown in the illustration.

    2. Install the clip.

  6. INSTALL NO. 2 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the vinyl tape from the No. 2 cooler refrigerant discharge hose.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 2 cooler refrigerant discharge hose.

      Compressor Oil
      ND-OIL 11 or equivalent

    3. Install the 2 O-rings to the No. 2 cooler refrigerant discharge hose.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. A003JWBC01
      B006IR6 Bolt (A)
      B006IKP Connector
      B006IEN Bolt (B)

      Connect the No. 2 cooler refrigerant discharge hose with the bolt (A).

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    5. Engage the clamp.

    6. Connect the connector.

    7. Install the No. 2 cooler refrigerant discharge hose with the bolt (B).

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  7. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler refrigerant discharge hose.

      Compressor Oil
      ND-OIL 11 or equivalent

    3. Install the 2 O-rings to the No. 1 cooler refrigerant discharge hose.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. A003KRMC01
      B006IR6 Bolt (A)
      B006IKP Bolt (B)

      Connect the No. 1 cooler refrigerant discharge hose with the bolt (A).

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    5. Install the No. 1 cooler refrigerant discharge hose with the bolt (B).

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  8. INSTALL NO. 2 RADIATOR AIR GUIDE

    Click here

  9. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  10. INSTALL INLET NO. 2 AIR CLEANER

    Click here

  11. INSTALL HOOD LOCK ASSEMBLY

    Click here

  12. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  13. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  14. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  15. WARM UP COMPRESSOR

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  16. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  17. ADJUST HOOD SUB-ASSEMBLY

    Click here